S&S Cycle All-Helical Transmission Gear Set Cassettes for Harley-Davidson 1991-05 Dyna, 1991-06 FLT and Softail models, and Custom Applications - Manual (Page 9)

4. 5-6 Shift Fork Clearance
Some FLT models will require clearance for the 5-6 shift fork as indicated in Picture 20.
A. Insert the 5-6 shift fork and shift shaft into the case.
B. Starting in the center of the shift shaft, sweep the fork toward the back of the case until it contacts the inside of the case.
C. Slide the fork toward the main drive gear bearing bore and note the material that pushes the fork toward the front of the
case. This material will need to be removed with a die grinder to obtain proper clearance as shown in Picture 20.
D. Remove the interfering material from the transmission case.
5. Clean Up
Always wear eye protection while grinding and cleaning the transmission case to avoid eye injury.
A. Remove the shop rags. Use a shop vacuum to remove any remaining large chips as shown in Picture 15. Once the case is clean,
use spray solvent and compressed air (Picture 16) to remove remaining particles.
B. Remove the masking tape from all of the passages and holes except the oil filler on FLT models and the top cover oil tank
cavity on Harley-Davidson ® Dyna TM models. Use compressed air and spray solvent necessary to remove any remaining chips
or debris before beginning installation.
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Picture 15 Picture 16
WARNING