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Transmission service – S&S Cycle All-Helical Transmission Gear Set Cassettes for Harley-Davidson 1991-05 Dyna, 1991-06 FLT and Softail models, and Custom Applications User Manual

Page 20

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20

TRANSMISSION SERVICE

NOTE: S&S recommends filling transmission with 20-24 ounces of 90 weight gear oil or equivalent.

1. Perform an initial fluid change at 500 miles.

2.

Change fluid at 5,000 miles.

3.

Service transmission fluid every 5,000 miles thereafter.

Gear

S&S

®

Internal Transmission Ratio

1st

3.882

2nd

2.656

3rd

1.941

4th

1.475

5th 1.179

6th 1.000

GEAR RATIO CHART

Recommended Final Belt Drive Gearing

S&S recommends that you use a 32- or 34-tooth output pulley with a 65-tooth rear pulley.

S&S recommends the use of our 34-tooth output pulley with a 70-tooth rear pulley.

NOTE: Installation of the 34-tooth pulley should not require a belt change. Changing the rear pulley from a 70-to a 65-tooth will
require a belt change.

Gear

S&S

®

34T/70T

S&S 34T/65T

Stock 32T/70T

1st 11.510

10.688

10.112

2nd 7.875

7.313

6.962

3rd

5.755

5.344

4.946

4th 4.374

4.061

3.875

5th 3.494

3.245

3.150

6th

2.965

2.753

N/A

RPM @ 80 MPH

in Top Gear

3308

3072

3515

OVERALL GEAR RATIO CHART

The chart on the right compares the overall ratios of the S&S six-speed transmission
with the supplied 34 tooth front sprocket and readily available 70 and 65 tooth rear
sprockets. Also shown for comparison are overall ratios for a stock 1995-up five-speed
transmission from a carbureted big twin with the stock 32 tooth front and 70 tooth
rear sprockets. Note that first gear is lower (higher ratio) with the S&S transmission
even with a 65 tooth rear sprocket. Also note the reduction in engine rpm at 80 mph
in top gear.