S&S Cycle All-Helical Transmission Gear Set Cassettes for Harley-Davidson 1991-05 Dyna, 1991-06 FLT and Softail models, and Custom Applications User Manual
Page 7
B.
Follow the guidelines in your factory service manual to install the sleeve in the shifter shaft bore. NOTE: The new S&S
®
1.480”
sleeve is a special length for the S&S
®
transmission, so when you use the remover tool H-D
®
#35156-03, you will need to install
a spacer of approximately
1
⁄
2
” to the tool set. See Picture 10.
1)
Install the shift-shaft sleeve as follows: Place the S&S
®
1.480” sleeve over the installer. Next, slide a thrust washer, thrust
bearing and the second thrust washer onto the installer screw— add
1
⁄
2
” of spacer material (Picture 10).
2)
Use engine oil to lubricate the outside of the new sleeve, inside and outside of the installer threads and the inside of the
transmission case sleeve bore. Also lube the thrust washers and bearing.
3)
Position the S&S
®
sleeve and installer against the bore inside the transmission case. From the outside of the case, thread
the installer screw in—making sure to keep the sleeve properly aligned as illustrated in Picture 11.
7
Picture 11
Picture 10
1
⁄
2
” Spacer
Sleeve Installer
Thrust Washers & Bearing
Installer Screw
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