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Powertrax 9010 User Manual

Page 18

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4. Install a gasket and/or sealant as appropriate.

5. Lift the third member into the axle housing

6. Install and torque the hardware.

Vehicle Final Assembly

Finish the assembly of the remaining parts by reversing

the order of disassembly—in general, the axles/backing plates,

brake lines, emergency brake cables, drive shafts, tires. Note

that in some designs the last 1/8-inch or so of the backing plate

installation is a light press fit and the axle shaft may appear to

be hitting something. Tap the outside end of the axle housing,

check to be sure that they are in their correct positions. Refer to

the shop manual for specific instructions. Your LOCK-RIGHT in-

stallation should now be complete. As a preliminary test, rotate

the tires back and forth (transmission out of gear and drive shaft

free). The drivers should randomly unlock and “click” as the tires

move. Note that the tires will NOT lock together—this easy-un-

locking characteristic is a unique feature of the LOCK-RIGHT and

is perfectly normal.

Tire Diameters

To help assure a long life for your new LOCK-RIGHT, tire

diameters should be as nearly equal as possible. Contrary to

instructions that you may have read elsewhere, DO NOT change

the inflation pressure to vary the rolling radius of the tire! This

practice can be dangerous if one of the tires is under-inflated,

producing excess heat, faster tire wear and more difficult vehi

cle control. The best way to equalize the rotation is to measure

the circumference of all the tires, including the spare. Choose

ones that are within about 3/8-inch or less of each other (do not

change from side-to-side if they are radials). If one tire is much

Add gear oil. Note that we suggest using medi-

um-to-heavy oils as recommended by the manufacturer, unless

the vehicle will be used in very cold weather.

Thicker oil, such as 85-140, reduces the “clicking” noise

sometimes heard during tight turns and provides adequate lubri-

cation when the assembly becomes hot. Also see the section in

the Vehicle Operator’s Manual regarding temperature.

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