Powertrax 9010 - Manual (Page 13)

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4. Place a bias spring assembly into each deep hole
in the bottom driver and place a pin into each of the two other
holes. The grease placed in the holes earlier will help hold things
in place.
5. Place a bias spring assembly into each deep hole in
the other driver and place a pin into each of the other holes. Use
grease to help hold them in place (Figure 11).
6. Turn the top driver over and hold it so that the stop
pins line up with the springs in the lower driver. Carefully lower
it until the pins rest on the discs (Figure 12). Push it up and down
to be absolutely sure that all springs and pins are in place and are
functioning properly. Proper operaton of the parts at this point
is very important!
7. Place the other side gear (the one that formerly was
in the bottom of the case) onto the top driver with the teeth
meshed and then place the thrust washer on it (Figure 13). The
smoothest side of the washer is placed next to the gear.
8. Place the case cap onto the case in its marked rota-
tional position. Line up the ring gear holes and tap it to seat it.
9. Install the ring gear in its proper marked rotational
position and then torque the bolts to their proper values.
10. Inspect your work. Look for anything that is not cor-
rect. Reach in through each end with two fingers into the splines
and be sure that the drivers rotate back and forth smoothly, stop-
ping at the pinion shafts, and are not binding.
Differential Final Assembly
NOTE: Integral carrier differentials use steps similar to
those for third member differentials when installing the bearing
caps and adjusters. Install the case as described below except for
the positioning of the carrier vertically.
1. Position the carrier vertically, with the drive shaft
flange pointing down. It can be held in a vise or even stood on its
nose in a coffee can if a vise is nto available.
2. Place the bearing races on the differential bearings.
Be sure to place the marked one on the proper end.
3. Set the differential case (and bearings) into the carrier.