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Orbital Research MODULAR AND FLEXIBLE HEAVY ORDNANCE HANDLING SYSTEM User Manual

Odular and lexible eavy rdnance andling ystem

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Orbital Research, Inc.
4415 Euclid Ave.

Cleveland, OH 44103

Contact: Frederick J. Lisy, Ph.D.

Telephone (216) 649-0399

E-mail [email protected]

www.orbitalresearch.com

Copyright 2003

Rev RRE 10-24-03

ODULAR AND LEXIBLE EAVY

RDNANCE ANDLING YSTEM

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Orbital Research’s ship automation mission

ERGM an d 5 in ch Pr ojectile Hardware
Demonstration

Phase II Program goal

is to

develop and commercialize innovative modular and

flexible hardware and software technologies and
services to meet manpower reduction needs of ships at
sea while enhancing crewmembers’ quality of life. The

modular components will facilitate automation of
vessels under dynamic sea-states and will significantly

expedite the stowage or breakout of stores and

weapons. We are dedicated to implementing and
supporting our state-of-the art technologies working

closely with the Navy or ship manufacturer to produce a

cost affordable and robust automation system.

was to demonstrate an

innovative control and hardware system utilized for

ordnance stowage and handling. This modular system

was designed to fulfill the Navy’s needs for reduction of
manpower in all manners of labor intensive

environments and to accommodate ammunition too

heavy for manual handling. The system also had to be
affordable, robust and survivable while facilitating strike-

down and also maintaining fire during high sea states. To
avoid conflicting with Blue and Gold team DD-21 ship

designs, Orbital Research set out to automate the DDG-

51 (Arleigh Burke Class) 5-inch gun magazine to

demonstrate our technologies. The weapons magazine
of the 5-inch gun is currently not automated. Further, it
will need to handle the Extended Range Guided

Munitions (ERGM) as well as the conventional 5-inch
projectiles.

– To demonstrate our modular

hardware and software concepts, Orbital Research
produced a 65% scale handling system for loading the

ERGM, conventional projectiles, propellant and

containers. Linear electric motors power the
demonstrator. The motor’s electromagnetic flux is

completely contained which means that there are no

EMI concerns within the magazine. The system included
a "tilt and elevate" projectile handling tray and

components to prevent loose weapons in the magazine.

The hardware demonstrated the capability to sustain a
firing rate of 6-10 ERGMS as well as conventional rounds

per minute with a common loading mechanism.

Conceptual Drawing of Orbital Research’s munition handling

hardware demonstration (above) and a photograph of the
handling system loading an ERGM into a lower hoist mock-up