Isuzu 4bg1 engine, Component dra – Multiquip DCA45SSIU2 User Manual

Page 4

PAGE 4 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)

TABLE OF CONTENTS

MQ POWER DCA-45SSIU2

AC GENERA

AC GENERATOR

TOR

Here's How To Get Help ............................................. 3
Table Of Contents ....................................................... 4
Parts Ordering Procedures ........................................ 5
DCA-45SSIU2 Specifications...................................... 6
Dimensions ............................................................... 7-8
Safety Message Alert Symbols ........................... 10-11
Rules for Safe Operation ..................................... 12-15
Installation ............................................................ 16-17
Towing Safety Precautions ....................................... 18
Trailer Specifications ............................................ 19-21
Generator Decals ................................................. 22-23
General Information .................................................. 24
Major Components ................................................... 25
Generator Control Panel ........................................... 26
Engine Operating Panel ............................................ 27
Output Terminal Panel Familiarization ................. 28-30
Load Application........................................................ 31
Generator Outputs ............................................... 32-33
Gauge Reading ......................................................... 33
Output Terminal Panel Connections .................... 34-35
Pre-setup .............................................................. 36-40
Generator Start-up Procedure ............................ 41-43
Generator Shut-down Procedure ............................. 44
Maintenance ......................................................... 45-47
Trailer Brakes Maintenance ...................................... 48
Trailer Maintenance ............................................. 49-50
Trailer Wiring Diagram .............................................. 51
Engine Wiring Diagram ........................................ 52-53
Generator Wiring Diagram ....................................... 54
Engine Troubleshooting ....................................... 55-56
Generator Troubleshooting ....................................... 57
Explanation of Codes in Remarks Column .............. 58
Suggested Spare Parts ............................................ 59

Specification and part

number are subject to

change without notice

NOTE

ISUZU 4BG1 ENGINE

Cylinder Head Cover Assembly ......................... 86-87
Cylinder Head Assembly .................................... 88-89
Cylinder Block Assembly .................................... 90-91
Oil Pan and Level Gauge Assembly ................... 92-93
Camshaft and Valve Assembly ........................... 94-95
Crankshaft, Piston and Flywheel Assembly ...... 96-97

Timing Gear and Flywheel Housing Assembly ........

98-99

Engine Mounting Assembly ............................ 100-101
Inlet Manifold Assembly .................................. 102-103
Exhaust Manifold Assembly ............................ 104-105
Ventilation Assembly ....................................... 106-107

Water Pump and Corrosion Resistor Assembly ...

108-109

Thermostat and Housing Assembly ............... 110-111
Engine Water Piping Assembly ....................... 112-113
Fan and Fan Belt Assembly ............................ 114-115
Fuel Injection Assembly .................................. 116-117
Fuel Filter and Bracket Assembly .................. 118-119
Fuel Pump and Piping Assembly ................... 120-121
Oil Cooler and Oil Filter Assembly ................. 122-123
Oil Pump and Oil Strainer Assembly .............. 124-125
Oil and Vacuum Piping Assembly ................... 126-127
Electrical Control Assembly ............................ 128-129
Battery Relay Assembly .................................. 130-131
Starter Component Assembly ........................ 132-133
Inj. Pump Component Assembly .................... 134-137
Governor Component Assembly .................... 138-141
Feed Pump Assembly ..................................... 142-143
Misc. Inj. Pump Assembly ............................... 144-145
Coupling Assembly ......................................... 146-147
Accelerator Pedal Assembly ........................... 148-149
Air Duct Assembly ........................................... 150-151
Fuel Sedimenter Assembly ............................ 152-153
Clutch Assembly.............................................. 154-155
Switch and Relay Assembly ............................ 156-157

Terms and Condition of Sale — Parts .................. 158

COMPONENT DRA

COMPONENT DRAWINGS

WINGS

Generator Assembly ........................................... 60-61
Control Box Assembly ......................................... 62-65
Engine & Radiator Assembly .............................. 66-67
Engine Operating Panel Assembly ..................... 68-69
Output Terminal Assembly .................................. 70-71
Battery Assembly ................................................ 72-73
Muffler Assembly ................................................ 74-75
Fuel Tank Assembly ............................................ 76-77
Enclosure Assembly ........................................... 78-81
Rubber Seal Assembly ....................................... 82-83
Name Plate And Decals ...................................... 84-85