Multiquip C30HDNI - Manual (Page 4)

PAGE 4 — MAYCO C-30HDNI (PRECISION) PUMP — OPERATION AND PARTS MANUAL — REV. #7 (04/03/12)
MAYCO C-30HDNI (PRECISION)
CONCRETE PUMP
Proposition 65 Warning .............................................. 2
Silicosis Warning ........................................................ 3
Table of Contents .......................................................4
Parts Ordering Procedures ........................................5
Pump Specifications ...................................................6
Engine Specifications ................................................. 6
Pump Dimensions ......................................................7
Safety Message Alert Symbols .............................. 8-9
Rules for Safe Operation .................................... 10-12
Towing Guidelines .............................................. 14-15
Trailer Safety Guidelines .................................... 16-18
Operation And Safety Decals ...................................20
Important Hand Signals ...........................................21
Pump Components ............................................ 22-23
Control Box Components .........................................24
Engine Components ................................................25
General Information .................................................26
How it Works....................................................... 27-28
Operating Information ........................................ 29-33
Inspection ........................................................... 34-36
Startup/Shutdown Procedures.................................37
Maintenance (Pump) ......................................... 38-47
Engine Troubleshooting...................................... 48-49
Malfunction Indicator Diagnostic Error Codes ....... 50-53
Component Location (EFI Wiring Harness) .............54
Wiring Diagram (EFI Wiring Harness) ......................55
Wiring Diagram ........................................................56
Wiring Diagram (Trailer Lights) ................................57
Appendix —
Slump Test Procedure ........................................58
Concrete Mix Information ............................. 59-61
Recommended Shotcrete System ............... 62-63
Recommended Shotcrete Accessories........ 64-65
Explanation of Codes in Remarks Column ..............66
Suggested Spare Parts ............................................67
TABLE OF CONTENTS
Specification and part
number are subject to change
without notice .
NOTE
COMPONENT DRAWINGS
Nameplate and Decals....................................... 68-69
Compensator Piston Rod Assembly .................. 70-71
Connecting Rod - Drive Side Assembly ............. 72-73
Rocker Assembly ............................................... 74-75
Countershaft Assembly ...................................... 76-77
Crankshaft Assembly ......................................... 78-79
Manifold Assembly ............................................. 80-81
Frame Assembly ................................................ 82-83
Axle Assembly .................................................... 84-85
Muffler, Air filter And Stop Switch Assembly ...... 86-87
Clutch Assy ........................................................ 88-89
Radiator & Engine Mounting Bracket Assy......... 90-91
Radiator, Mounting And Hoses Assembly.......... 92-93
Control Box Assembly ........................................ 94-95
Battery Assembly ............................................... 96-97
Fuel Tank Assembly ........................................... 98-99
Hopper Assy................................................... 100 101
Hood Assembly .............................................. 102-103
Lubrication Panel Assembly ........................... 104-105
Remote Control Cable Assembly ................... 106-107
Precision Fuel Injection System ..................... 108-109
COMPONENT DRAWINGS
(NISSAN ENGINE)
Cylinder Block And Oil Pan Assembly ............ 110-111
Cylinder Head And Valve Cover Assembly .... 112-113
Crankcase Ventilation Assembly .................... 114-115
Piston, Crankshaft And Flywheel Assembly... 116-117
Camshaft And Valve Mechanism Assembly ... 118-119
Manifold Assembly ......................................... 120-121
Oil Pump Assembly ........................................ 122-123
Exhaust Tube and Muffler Assembly .............. 124-125
Water Pump Assembly ................................... 126-127
Ignition System Assembly .............................. 128-129
Distributor Assembly ...................................... 130-131
Alternator Assembly ....................................... 132-133
Terms and Conditions Of Sale — Parts .................134
Mayco Pump Warranty ...........................................135