Kuryakyn 9432 HONDA HYPERCHARGER KIT - Manual (Page 3)

INSTALLATION
PIC.8
STOCK VACUUM
SUPPLY LINE
"T" FITTING
SUPPLIED VACUUM
HOSE
SHORT LENGTH OF
VACUUM HOSE
STEP 10 Locate the brass cap covering the pilot screw. The cap must be removed to access the pilot
screw. Carefully drill a hole in the brass cap; thread in a machine screw and then use the screw to pull the
cap off the carburetor.
NOTE Some bikes may not have the brass cap as mentioned in Step 10.
STEP 11 Install the new main jet and adjust the pilot screw to obtain the proper fuel
mixture. The following suggestion is only a recommended starting point; your specific jet
and pilot screw adjustment will depend on your particular application.
Stock Pipes Hard Khrome 3” Big Straights
135 main jet 145 main jet
Adjust pilot screw two turns out Adjust pilot screw two turns out
ATTENTION! Proper jetting has many variables that determine proper fuel mixture.
Kuryakyn suggests consulting a trained technician to determine specific final jetting.
REASSEMBLE AND INSTALL ThE CARBURETOR
STEP 12 Reassemble the carburetor; refer to your factory service manual for
specific instructions.
STEP 13 Reinstall the carburetor and connect the hoses; refer to your factory
service manual for specific instructions on installing these components. Leave
the top breather hose disconnected; it will be reinstalled later in the procedure.
ASSEMBLE AND INSTALL ThE hYPERChARGER
STEP 14 Remove the four screws and the round cover from the
Hypercharger. See PIC.8.
STEP 15 Bolt the mounting bracket to the Hypercharger case using the
three supplied 1/4-20 x 5/8” fasteners and nuts. The long arm of the
mounting bracket points toward the front of the Hypercharger case.
See PIC.9 for proper orientation. Do not tighten the fasteners at this
point; the slotted mounting holes in the mounting bracket will allow slight angle adjustment of
the Hypercharger once installed on your motorcycle.
STEP 16 Insert the rubber bumper into the top leg of the mounting bracket. Position the
bumper so that the large, flat surface faces out, away from the motorcycle. See PIC.10.
STEP 17 Install the hose barb into the back of the Hypercharger. Orient the hose barb so
that it points to the 10 o’clock position when the Hypercharger is installed on the motorcycle.
See PIC.11 for barb location.
STEP 18 Fold the large end of the rubber manifold into itself and push it through the
mounting bracket and Hypercharger case. See PIC.10. Position the manifold with the vacuum
inlet as shown in PIC.11.
STEP 19 Install the double-ended hose barb
into the vacuum inlet; be sure the square center
of the hose barb is fully seated.
STEP 20 Install the clamp saved during STEP
2 on the manifold. Position the clamp so that
the anti-rotation plate on the clamp fits into the
notch in the manifold and the screw head faces
the back of the motorcycle.
PIC.7
PIC.9
PIC.10
PAGE
3
hYPERChARGER
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