Kuryakyn 9432 HONDA HYPERCHARGER KIT - Manual (Page 2)

INSTALLATION
TOOLS SUGGESTED
Set of hex wrenches
STRICTLY OBSERVE ThE fOLLOWING GUIDELINES IN ORDER TO USE ThE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
PROCEDURE
ATTENTION! This procedure requires you to make permanent modifications to the carburetor,
including precise drilling and tapping. This modification may void your warranty; check with
your dealer for more information.
ATTENTION! A factory service manual is necessary to perform this installation. Do not attempt
to perform this installation if you are not confident in your ability to perform all steps in the
procedure, including precise drilling and tapping; consult a trained technician.
REMOVE ThE STOCk AIR CLEANER AND CARBURETOR
STEP 1 Remove the seat, dash panel, and fuel tank; consult your factory service manual for
specific instructions on performing this procedure.
STEP 2 Remove the air cleaner assembly. Save the clamp securing the rubber manifold to the
carburetor, it will be reused later. See PIC.1.
STEP 3 Remove the carburetor for re-jetting; consult your factory service manual for specific
instructions on removing the carburetor. Prepare the carburetor for re-jetting by removing the top
cover, see PIC.2.
STEP 4 Remove the diaphragm and needle. The diaphragm is secured by a spring-tensioned 1/3
turn keeper. See PIC.3.
RE-jET ThE CARBURETOR
CAUTION! Incorrect installation of the pilot air bleed can damage your carburetor. Do not
attempt to perform this installation if you are not confident in your ability to perform all steps in
the procedure; consult a trained technician.
STEP 5 Locate the correct placement for the new jet. See PIC.4.
STEP 6 Carefully drill and tap the area for the new air bleed jet. DO NOT drill deeper than
4mm or you will damage your carburetor. Be sure to remove any metal shavings from the
carburetor before proceeding.
STEP 7 Install the 1.2 mm air bleed jet into the new tapped hole. See PIC.5. Do not over
tighten.
STEP 8 Install the supplied 0.55 shim under the needle. Replace the needle, diaphragm, and
keeper into the carburetor. See PIC.6 for assembly sequence.
STEP 9 Remove the float bowl to expose the stock jets and pilot screw. See PIC.7.
PAGE
2
hYPERChARGER
PIC.1
PIC.2
PIC.3
PIC.4
PIC.5
PIC.6
DIAPhRAGM NEEDLE ShIM kEEPER
-cont.-