Kuryakyn 9529 ALLEY CAT for BOLT - Manual (Page 2)

TOOLS SUGGESTED:
Phillips screwdriver, set of metric hex wrenches, set of metric sockets and ratchet, set of metric combination wrenches,
model-specific service manual
STEP 1
Read and understand all steps in the instructions before starting the installation. Park the motorcycle
on a hard, level surface and turn off the ignition. Allow the
engine and exhaust system to cool.
STEP 2 Refer to PIC 1 through 3. Remove existing air cleaner
cover, filter element, and backing plate; save the three
screws shown in PIC 3.
STEP 3 Refer to PIC 4. Disconnect the breather hose from the back-
side of the backing plate. Ensure the spring clip remains on
the hose; it will be reused. Set the backing plate aside, it will
not be reused.
STEP 4 Refer to PIC 4. Remove the lower screw from the timing
chain tensioner housing. Set the screw aside; it will not be
reused.
STEP 5 Refer to PIC 4. Remove the front Phillips head screw from
the underside of the throttle body. Set the screw aside; it will
not be reused.
STEP 6 Locate the included Mounting Bracket. Secure the Mounting Bracket to the underside of the throttle
body with an included M5 X 0.8 X 14MM Socket Head Cap
Screw and M5 Split Lock Washer. Leave the Screw finger
tight for now.
NOTE:
Remove one Phillips head screw at a time
to prevent dislodging the plate and O-ring
it secures.
STEP 7 Remove the rear screw from the underside of the throttle
body. Refer to PIC 5. Pivot the Mounting Bracket in until the
holes align; secure the Bracket with the other M5 Screw and
Lock Washer. Leave the Screw snug for now.
STEP 8
Align the Mounting Bracket slot with the hole in the timing
chain tensioner housing; thread the included M6 Socket Head
Cap Screw through the slot and into the tensioner housing.
Leave the Screw snug for now.
STEP 9 Tighten the two M5 Screws from STEP 6 and 7 . Do NOT
over tighten the screws. Tighten the M6 Screw from STEP 8 .
ALLEY CAT for BOLT
-cont.-
INSTALLATION
Working around the sharp edges of the cylinder-head fins exposes
your hands to injury. Wear protective gloves to prevent serious injury.
YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYS-
TEM DURING INSTALLATION. ENSURE THAT THE ENGINE AND EX-
HAUST SYSTEM HAVE FULLY COOLED TO PREVENT INJURY.
THROTTLE BODY
REMOVE THE
FRONT SCREW
REMOVE THE
LOWER
SCREW FROM
TIMING CHAIN
TENSIONER
HOUSING
PIC 4
BREATHER HOSE
PAGE
2
PIC 2
REMOVE
SCREWS
REMOVE FILTER
ELEMENT
PIC 1
REMOVE
SCREWS
PIC 3
REMOVE AND SAVE THESE THREE SCREWS
BACKING
PLATE
REMOVE SCREW
PIC 5
MOUNTING BRACKET