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Installation, Continued) – Blue Sea Systems 8068 DC 13 Position User Manual

Page 2

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8. Install branch circuit wires

Determine the proper wire size for each branch circuit using the

guidelines in step 4. Verify that the standard 15 ampere circuit

breakers installed in the panel are large enough for each branch

circuit. Remove and replace with a higher amperage any that are

undersized.

Connect the positive (red) branch circuit wires to the load terminals of

each circuit breaker.

Connect each negative (black) branch circuit wire to the DC negative

bus. DO NOT CONFUSE THE DC NEGATIVE BUS WITH THE DC

GROUNDING

BUS.

9. Optional - install grounding system wire

The grounding wire (bare, green or green with yellow stripe and

normally non-current carrying) should not be confused with the

negative ground wire (black or yellow and normally current carrying).

In

Boatowner’s Illustrated Handbook of Wiring, Charlie Wing identifi es

three purposes of DC grounding:

1.

Holding conductive housings of low voltage (under 50 volts) DC

devices at ground potential by providing a low resistance return

path for currents accidentally coming into contact with the device

cases.

2.

Providing a low resistance return path for electrical current,

preventing stray currents that may cause corrosion.

3.

Grounding metal electrical cases to prevent emission from inside

or absorption from outside of radio frequency interference (RFI).

ABYC requires that grounding wires be sized no smaller than one wire

size under that required for current carrying conductors supplying the

device to which the grounding wire is connected.

A full treatment of this subject is not possible within the scope of these

instructions and there is controversy surrounding the general subject of

DC bonding, of which DC rounding is a component. It is suggested

that installers not familiar with this subject consult one of the reference

books listed elsewhere in these instructions.

10. Installation of Backlight System

Connect the yellow negative wire to the panel negative bus.

To activate the label lights by the boat’s battery switch, connect the red
positive wire to the DC panel positive bus.
To activate the label lights by an independent switch or breaker,

connect the red positive wire to the load side of the switch or breaker.

11. Apply branch circuit labels and mount panel

Apply a label for each of the branch circuits from the 30 basic labels

provided. If the appropriate label is not included, the Extended Label

Set of 120 labels may be ordered from your marine supplier (PN 8039).

Individual labels are also available from Blue Sea Systems for specifi c

applications. Refer to the label order form for a complete listing of

individual labels.
Fasten the panel to the mounting surface using the panel mounting

screws supplied with the panel.

12. Testing

Reconnect the main positive cable to the battery terminals and turn the

main switch on to supply power to the panel. Turn on all branch circuits

and test the voltage at the panel. Compare this voltage to the battery

terminal voltage to determine that the voltage drop is within 3%. With

all branch circuits still on, test the voltage at one device on each circuit

to determine that there is a 3% or 10% drop as is appropriate.

13. Optional Branch LED’s

This panel is supplied with LED’s pre-installed in all optional branch

positions. For future expansion of the panel remove the positive leg of

the LED from the negative bus and connect it to the load side of the

corresponding branch circuit breaker.

Note

This Blue Sea Systems electrical distribution panel is furnished with 15

amp AC/DC circuit breakers. This rating was selected to minimize the

need for removing the panel’s circuit breakers and reinstalling different

size circuit breakers. As shown in the Wire Sizing Chart included with

these instructions, even 16 AWG wire, which is the minimum wire size

recommended by ABYC, has an allowable amperage greater than 20

amperes. Additionally, it would be rare to have more than 15 amperes of

current fl owing in any one circuit. Therefore, 15 ampere circuit breakers

will satisfy the vast majority of marine circuit protection situations.

Wiring Diagram

DC Power Distribution Panel with Voltmeter and Ammeter

(PN 8068 / PN 3068 shown for reference)

Installation

(continued)