JLG 1350SJP Parts Manual - Manual (Page 5)

3121208 1200SJP 1350SJP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596). . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) . . . . . . 1-20
1-7 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) . . . . . . 1-26
1-8 DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) . . . . . . . . . 1-32
1-9 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) . 1-36
1-10 DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . . . . 1-40
1-11 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-12 TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337) . . . . . . . . . . . . . . . . . . . 1-46
1-13 TRACTION VALVE ASSEMBLY (SN 0300072337 to SN 0300100131). . . . . . . . . . . . . 1-48
1-14 TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . 1-50
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-2
2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-10
2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 CATERPILLAR DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-6 DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION . . . . . . 2-28
2-7 DEUTZ TD2011 TIER IVi-FLEX & TIER IVi-PRE ENGINE INSTALLATION . . . . . . . . . . 2-40
2-8 DEUTZ TCD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2-9 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) . . . . . . . . . . . 2-60
2-10 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) . . . . . . . . . . . . . . . . . 2-66
2-11 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
2-12 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
2-13 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-14 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-15 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-86
2-16 HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011
& TD2011 ENGINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-17 HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-18 GROUND CONTROLS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-94
2-19 GROUND CONTROLS INSTALLATION (WITH UGM). . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-20 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
2-21 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
2-22 HOOD INSTALLATION (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-23 HOOD INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
2-24 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . . . 2-124
2-25 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . . 2-128
2-26 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES . . . . 2-132
2-27 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) . . . . . . . . . . . . . . . . . . . 2-138
2-28 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(BELT DRIVEN) (SN 0300080338 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144
2-29 CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) . . . . . . . . . 2-152
2-30 CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL). . . . . . . . . . . . . 2-156