JLG 500RTS Service Manual User Manual
Models, Service & maintenance manual
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Table of contents
Document Outline
- Service & Maintenance Manual
- Section A. Introduction - Maintenance Safety Precautions
- Section 1. Specifications
- 1.1 Capacities
- 1.2 Component Data
- 1.3 Performance Data
- Travel Speed
- Gradeability
- Turning Radius (Outside)
- Lift Speed - 400RTS
- Lift Speed - 500RTS
- Platform Capacity - Fixed Platform
- Platform Capacity - Traversing Platform Extension (If Equipped)
- Platform Capacity - Dual Extensions
- Platform Capacity - Wide Deck, Dual Extensions (500RTS Only)
- Machine Weight
- Machine Height (Platform Lowered)
- Machine Length
- Machine Width
- 1.4 Lubrication
- 1.5 Lubrication Specifications
- 1.6 Pressure Settings
- 1.7 Limit Switches
- 1.8 Serial Number Locations
- 1.9 Cylinder Specifications
- 1.10 Major Component Weights
- 1.11 Critical Stability Weights
- Section 2. Procedures
- 2.1 General
- 2.2 Servicing and Maintenance Guidelines
- 2.3 Lubrication Information
- 2.4 Cylinders - Theory of Operation
- 2.5 Valves - Theory of Operation
- 2.6 Component Functional Description
- 2.7 Sliding Wear Pads
- 2.8 Pump Coupling Lubrication
- 2.9 Cylinder Checking Procedures
- 2.10 Cylinder Removal and Installation
- 2.11 Cylinder Repair
- 2.12 Tilt Alarm Switch
- 2.13 Pressure Setting Procedures - (400RTS)
- 2.14 Pressure Setting Procedures - (500RTS)
- 2.15 Drive Pump Start-up Procedure
- 2.16 Throttle Checks and Adjustments - Ford Engine
- 2.17 Throttle Checks and Adjustments - Deutz F3L1011
- 2.18 Hydraulic Component Start-Up Procedures and Recommendations
- 2.19 Oscillating Axle Lockout Cylinder Bleeding Procedure - (If Equipped)
- 2.20 Lockout Cylinder Check
- 2.21 Piston Drive Motor - 2WD & 4WD
- 2.22 Drive Torque Hub - 2WD/4WD Rear
- 2.23 Drive Torque Hub/Brake - 4WD Front
- 2.24 Drive Brake - 2WD/4WD Rear
- 2.25 Spark Arrestor Muffler
- 2.26 Dual Fuel/LPG System
- 2.27 Freewheeling Feature
- 2.28 Limit Switch Adjustment Procedure
- 2.29 Preventive Maintenance and Inspection Schedule
- Section 3. Troubleshooting