Snorkel SL30SL-sn13300-49999 - Manual (Page 5)

8
Service Report
Date: ______________
Owner: ________________________________
Model No: ___________ Serial No: _________
Serviced By: ___________________________
Service Interval: _________________________
Routine Service
Use the following table as a guide for routine main-
tenance. Inspection and maintenance shall be
performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures. Refer to the Service Manual for complete
service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30d=every month (30 days) or every 50 hours
3m=every 3 months or 125 hours
6m=every 6 months or 250 hours
1y=every year or 500 hours
2y=every 2 years or 1000 hours
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil Check level and condition Daily
Check for leaks Daily
Change oil & filter (Dual Fuel) 30
D
Change oil & filter (Diesel) 100
HOURS
Engine Fuel Check fuel level Daily
System Check for leaks Daily
Replace fuel filter 6
M
Check air cleaner Daily
Engine Check electrolyte level Daily
Battery Check specific gravity 30
D
System Clean exterior 6
M
Check battery cable condition Daily
Clean terminals 6
M
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 3
M
(Diesel)
Hydraulic Oil Check oil level Daily
Change filter 6 M
Drain and replace oil 2
Y
Hydraulic Check for leaks Daily
System Check hose connections 30 D
Check hoses for exterior wear 30
D
Emergency Open the emergency lowering Daily
Hydraulic valve and check for
System serviceability
Controller Check switch operation Daily
Control Check the exterior of the cable Daily
Cable for pinching, binding or wear
Platform Check fasteners for proper torque Daily
Deck and Check welds for cracks Daily
Rails Check condition of deck Daily
Tires Check for damage Daily
Check air pressure (50 psi-26 x 12.00-12NHS) Daily
Check lug nuts (torque to 90 ft. lbs. [123 Nm]) 30
D
Hydraulic Wipe clean 30
D
Pump Check for leaks at mating surfaces 30
D
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30
D
Check the drive coupling for proper
alignment and wear 1
Y
Lubricate pump splines 6
M
Drive Motors Check for operation and leaks Daily
Steering Check hardware & fittings for proper torque 6
M
System Grease pivot pins 30
D
Oil king pins 30
D
Check steering cylinder for leaks & 30
D
mounting bolts for proper torque
Elevating Inspect for structural cracks Daily
Assembly Check pivot points for wear 30
D
Check mounting pin pivot bolts 30
D
for proper torque
Check linkage gear for wear 6
M
Check elevating arms for bending 6
M
Grease linkage pins 30
D
Grease linkage gear 30
D
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Chassis Check hoses for pinch or rubbing points Daily
Check component mounting for proper torque 6
M
Check welds for cracks Daily
Lift Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30
D
for proper torque
Check pivot pin snap rings 30
D
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Fore/Aft Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30
D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Side/Side Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30 D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30 D
Check fittings for proper torque 30
D
Axle Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30 D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30 D
Check fittings for proper torque 30
D
Bubble Level Check bubble and target ring for damage. Daily
Entire Check for and repair Daily
Unit collision damage
Check fasteners for proper torque 3
M
Check for corrosion-remove 6 M
and repaint
Lubricate 30
D
Labels Check for peeling, missing, or unreadable Daily
labels & replace
5
Transporting Work Platform
By Forklift
NOTE: Forklifting is for transporting only.
See specifications for weight of work platform
and be certain that forklift is of adequate
capacity to lift platform.
Forklift from side of Chassis by lifting under the
Chassis Modules (Figure 5).
By Crane
1. Secure straps to Chassis Lifting Lugs only
(Figure 5).
By Truck
1. Maneuver the work platform into transport
position and chock wheels.
2. Secure the work platform to the transport
vehicle with chains or straps of adequate load
capacity attached to the chassis tie down lugs
(Figure 5).
Tie down lugs are not to be used to lift work
platform.
Overtightening of chains or straps through
tie down lugs may result in damage to work
platform.
Figure 5: Transporting Work Platform
Fold Down Guardrails
This procedure is only for passing through door-
ways. Guardrails must be returned to proper
position before using the machine.
Fold Down Procedure (Figure 4)
Note: When performing the following proce-
dures retain all fasteners.
1. Place controller on platform.
2. Starting at the front of the platform, remove
nuts, bolts and washers from the top of the
front guardrail. Fold the front guardrail down
onto the platform.
3. Close and latch the gate.
4. Remove nuts, bolts and washers from the top
of the rear guardrail. Fold the rear guardrail
down onto the platform being careful to keep
gate latched at all times.
5. Remove nuts, bolts and washers from the top
of the side guardrails and from the slideout
deck midrail. Lift up and fold one side guardrail
in so it rests on the deck. Repeat with other
side guardrails.
Erection Procedure
1. Raise side guardrails making sure each is
pushed down to secure the guardrail in the
vertical position.
2. Install bolts, washers and nuts between the
side guardrails, tighten securely.
3. Raise rear guardrail assembly, aligning holes
and install bolts, washers and nuts. Tighten
securely.
Before entering Platform, guardrails must be
securely fastened in their proper position.
Figure 4: Fold Down Guardrails
Forklift
Front Tie
Downs/
Lifting Lugs
Rear Tie
Downs
Right Rear
Lifting Lug
(Typical)