beautypg.com

Routine service, Routine service table key, Service report – Snorkel SL30RT-sn9600-11199 User Manual

Page 9

background image

9

Routine Service

Use the following table as a guide for routine
maintenance. Inspection and maintenance shall
be performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures.
Refer to the Service Manual for complete
service instructions.

Please copy this page and use the Routine Service
table as a checklist when inspecting a machine for
service.

COMPONENT INSPECTION OR SERVICES

INTERVAL Y N R

Engine Oil

Check level and condition

Daily

Check for leaks

Daily

Change oil & filter

100

HOURS

Engine Fuel Check fuel level

Daily

System

Check for leaks

Daily

Replace fuel filter

6

M

Check air cleaner

Daily

Engine

Check electrolyte level

Daily

Battery

Check specific gravity

30

D

System

Clean exterior

6

M

Check battery cable condition

Daily

Clean terminals

6

M

Engine

Check coolant level (with engine cold)

Daily

Coolant

Replace coolant

3

M

Hydraulic Oil Check oil level

Daily

Change filter

6

M

Drain and replace oil

2

Y

Hydraulic

Check for leaks

Daily

System

Check hose connections

30

D

Check hoses for exterior wear

30

D

Emergency

Open the emergency lowering

Daily

Hydraulic

valve and check for

System

serviceability

Controller

Check switch operation

Daily

Control

Check the exterior of the cable

Daily

Cable

for pinching, binding or wear

Platform

Check fasteners for proper torque

Daily

Deck and

Check welds for cracks

Daily

Rails

Check condition of deck

Daily

Tyres

Check for damage

Daily

Check lug nuts/bolts,

30d

torque to 123 Nm (90 ft. lbs.)

Hydraulic

Wipe clean

30

D

Pump

Check for leaks at mating surfaces

30

D

Check for hose fitting leaks

Daily

Check mounting bolts for proper torque

30

D

Check the drive coupling for proper
alignment and lubricate

1

Y

Lubricate pump splines

6

M

Drive Motors Check for operation and leaks

Daily

Steering

Check hardware & fittings

6

M

System

for proper torque
Grease pivot pins

30

D

Oil king pins

30

D

Check steering cylinder for leaks &

30

D

mounting bolts for proper torque

Routine Service Table Key

Interval

Daily=each shift (every day) or every eight hours
30d=every month (30 days) or every 50 hours
3m=every 3 months or 125 hours
6m=every 6 months or 250 hours
1y=every year or 500 hours
2y=every 2 years or 1000 hours

Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable

COMPONENT INSPECTION OR SERVICES

INTERVAL Y N R

Elevating

Inspect for structural cracks

Daily

Assembly

Check pivot points for wear

30

D

Check mounting pin pivot bolts

30

D

for proper torque
Check linkage gear for wear

6

M

Check elevating arms for bending

6

M

Grease linkage pins

30

D

Grease linkage gear

30

D

Chassis

Check hoses for pinch or

Daily

rubbing points
Check component mounting

6

M

for proper torque
Check welds for cracks

Daily

Lift

Check the cylinder rod for wear

30

D

Cylinder

Check mounting pin pivot bolts

30

D

for proper torque
Check pivot pin snap rings

30

D

Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Axle

Check the cylinder rod for wear

30

D

Cylinder

Check mounting pin pivot bolts

30

D

for proper torque
Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Entire

Check for and repair

Daily

Unit

collision damage
Check fasteners for proper torque

3

M

Check for corrosion-remove

6

M

and repaint
Lubricate

30

D

Labels

Check for peeling, missing, or unreadable

Daily

labels & replace

Service Report

Date: ______________

Owner: ________________________________

Model No: ____________ Serial No: _________

Serviced By: ____________________________

Service Interval: _________________________

This manual is related to the following products: