Lull 644B Parts Manual - Manual (Page 680)

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm.
CAPACITY OF ROUGH TERRAIN FORKLIFT TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN CAPACITY SHOWN ON ATTACHMENT. CONSULT TRUCK NAMEPLATE AND LOAD CHART.
MODEL
SERIAL NUMBER
MAX. HYDR. PRESS.
WEIGHT
CAPACITY
OUTRIGGERS PROVIDE A SUBSTANTIAL
INCREASE IN STABILITY.
IF BOOM CAPACITIES ARE EXCEEDED
WITH OUTRIGGERS DOWN, STRUCTURAL
DAMAGE MAY OCCUR BEFORE MACHINE
INSTABILITY.
CONSULT LOAD CHART FOR RATED
CAPACITIES.
CAUTION
-20
0
40
20
60
80
-20
0 20
40
60
80
DEGREES
10-1007
LOWER RAISE
OUTRIGGERS
RIGHT
LEFT LOWER RAISE
38929A
0
5
10
15
20
25
30
35
40
45
50
55
0
1
2
3
4
5
6
7
8
10
9
11
12
13
-1
14
15
16
FEET 0 5 10 15 20 25 30 35 40 45 50
0 1 2 3 4 5 6 7 8 10 9 METERS 11 12 13 14 15
MAXIMUM BOOM LOAD CAPACITIES AT
24" LOAD CENTER, FOR LIFT AND REACH
POSITIONS IN POUNDS AND FEET WITH
METRIC CONVERSIONS.
MANUFACTURER'S RECOMMENDED
CAPACITIES ARE IN CONFORMANCE
WITH ANSI/ASME B56.6 STABILITY TESTS
USING STANDARD HOMOGENEOUS
CUBES 4' Ч 4' Ч 4'.
MANUFACTURER'S RECOMMENDED
LOADS AND ANGLES SHOWN ARE AT
THE HORIZONTAL CENTER OF GRAVITY
OF THE ABOVE CUBE. CAPACITY
ADJUSTMENT MUST BE MADE FOR
EXTENDED LOAD CENTERS AND OTHER
VARIATIONS OF LOAD SIZE, ETC.
RATED LIFT CAPACITIES SHOWN ARE
WITH MACHINE ON A FIRM, LEVEL
SURFACE WITH UNDAMAGED, PROPERLY
INFLATED, BALLAST-FILLED TIRES.
MODEL 1044C-54
INDICATES REAR OSCILLATION LOCK ENGAGED
TRANSACTION 80" (203 CM)
XX00 lbs. DENOTES TRANSFER CAPACITIES WITH OUTRIGGERS
DOWN.
CAPACITIES SHOWN DEPICT FULL BOOM
EXTENSION PRIOR TO TRANSFER. AT FULL
TRANSFER EXTENSION, CAPACITIES AT ANY
DISTANCE OUT ARE 70% OF RETRACTED
TRANSFER VALUES.
OUTRIGGERS PROVIDE A
SUBSTANTIAL INCREASE IN
STABILITY. IF BOOM CAPACITIES
ARE EXCEEDED WITH OUTRIGGERS
DOWN, STRUCTURAL DAMAGE MAY
OCCUR BEFORE MACHINE
INSTABILITY. DO NOT EXCEED
RATED LIFT CAPACITIES.
CAUTION
39040B 39241B
SERVICE/LUBRICATION SCHEDULE
MODELS
644B 844C 1044C 6K 8K 10K
SEE OTHER SIDE OF THIS CARD FOR ADDITIONAL INFORMATION
* =
C =
CF = R = CLN =
SHORTEN SERVICE INTERVALS
ACCORDINGLY WHEN OPERATING
UNDER DUSTY OR SEVERE
CONDITIONS.
14 BOOM PIVOT 15 HOIST PIVOTS 16 TILT CYLINDER PIVOTS
INSPECT ALL FLUID SYSTEMS AND
CHANGE FLUID WHEN FLUID SHOWS
TRACES OF CONTAMINATION
OR HIGH TEMPERATURES,
EVIDENCED BY STRONG ODOR,
DISCOLORATION, OR SEPARATION
17 QUICK ATTACH PIVOT 18 OSCILLATION PIVOTS 19 FRAME TILT CYLINDER 20 REAR AXLE LOCK CYLINDER 21 STEER KNUCKLES 22 STEER SPINDLES 23 TIE ROD ENDS 24 PARK BRAKE BELLCRANK (Note 2) 25 DRIVE SHAFT U-JOINTS 26 DRIVE SHAFT SLIP YOKES 27
TRANSFER ROLLERS
(Except "K" Models)
1 ENGINE OIL SEE ENGINE MANUAL CF *CF C # DESCRIPTION DAILY WEEKLY 50 100 200 500 1000 2000 REMARKS
2 ENGINE OIL FILTER R *R 3 FUEL FILTER(S)/WATER SEP. R C 4 TRANSMISSION FLUID CF *CF C 5 TRANSMISSION FILTER R *R 6 HYD. RESERVOIR FLUID CF C 7 HYD. RETURN FILTER R *R C 8 HYD. PRESSURE FILTER R *R C 9 HYD. TANK BREATHER R 10 AIR CLEANER R C 11 ENGINE COOLANT CF C 12 AXLE DIFFERENTIAL CF C *CF 13 PLANETARY HUBS CF C *CF 2 GREASE FITTINGS LUBE 4 GREASE FITTINGS LUBE 6 GREASE FITTINGS LUBE 1 GREASE FITTINGS LUBE
4 GREASE FITTINGS LUBE 2 GREASE FITTINGS LUBE 2 GREASE FITTINGS LUBE 8 GREASE FITTINGS LUBE 8 GREASE FITTINGS LUBE 4 GREASE FITTINGS LUBE 1 GREASE FITTINGS LUBE 4 GREASE FITTINGS LUBE
4 GREASE FITTINGS
LUBE
FIRST HOURS OF OPERATION
CHECK, SERVICE AS
NECESSARY
CHANGE FLUID
REPLACE
CLEAN CAREFULLY
SEE ENGINE MANUAL SEE PARTS BOOK SEE SERVICE MANUAL
SEE PARTS BOOK SEE PARTS BOOK SEE PARTS BOOK
SAE 90 API-GL-5 LUBE SEE NOTE 1
NOTES:
1. USE 58 OZ. SAE 90 API GL-5 & 4 OZ. FRICTION MODIFIER, LULL® P26270.
LUBE
LUBE 29 OUTRIGGERS 9 GREASE FITTINGS
28 CHAIN GUIDES
(644B-42, 844C-42, 1044C-42,
6K-42, 8K-42,10K-42) LUBE 3 GREASE FITTINGS
28 CHAIN GUIDES
(1044C-54, 10K-54) LUBE 5 GREASE FITTINGS
SEE ENGINE MANUAL
SEE PARTS BOOK
SEE PARTS BOOK
2 GREASE FITTINGS
2. Early Production Only.
SEE SERVICE MANUAL
HOURS OF OPERATION
SYSTEM CAPACITIES AND PRESSURES HYDRAULIC SYSTEM & RESERVOIR 47 GALS FUEL TANK 40 GALS COOLING SYSTEM 18 QTS ENGINE CRANKCASE — DEERE 4 CYL. 14 QTS ENGINE CRANKCASE — DEERE 6 CYL. 20 QTS ENGINE CRANKCASE — CUMMINS 4 CYL. 11.5 QTS ENGINE CRANKCASE — CUMMINS 6 CYL. 17 QTS TRANSMISSION — DRAIN/REFILL (APPROX.) 11 QTS DIFFERENTIAL 13 QTS PLANETARY HUB (EACH) 62 OZ (SEE NOTE 1) ACCUMULATOR (NITROGEN PRECHARGE) 400–425 PSI
TIRES — 13.00 × 24 PER TIRE PRESSURE 55 PSI SODIUM CHLORIDE 115 LBS WATER 33 GALS TIRES — 14.00 × 24 PER TIRE PRESSURE 60 PSI SODIUM CHLORIDE 134 LBS WATER 38 GALS TIRES — 17.50 × 25 PER TIRE PRESSURE 60 PSI SODIUM CHLORIDE 170 LBS WATER 49 GALS
7 9 19 19 22 23 24 24 23 22 22 22 6
22 22 12 22 23 24 8 25 24 23 22
19
12
28
18 2 21 1 13 26 3 27 26 5 4 26 27 18
14
11 15 16 21 15 10 28
16
28 20
25 8 26 13 20
17
16 29
T R A N S F E R
I N
A U X I L I A R Y 1
T R A N S F E R
O U T
A U X I L I A R Y 2
F O R K T I L T D O W N
F O R K T I L T U P
P R E S S A N D H O L D B U T T O N L E F T F O R A U X I L I A R Y 1 F U N C T I O N P R E S S A N D H O L D B U T T O N R I G H T F O R A U X I L I A R Y 2 F U N C T I O N
67264A
UNSECURED
ATTACHMENT can fall
off unit and cause
serious personal injury
or death.
Improper attachment of
tower to quick attach
may cause tower to fall.
For proper attachment
procedures see
instructions below.
68500B TOWER ATTACHMENT QUICK ATTACH
LOCK PLATE SECURED WITH 1/2" DIA. BOLTS
AND LOCK NUTS. FOUR PER SIDE.
MAKE SURE BOLTS AND LOCK NUTS ARE
TIGHT BEFORE USING TOWER. CHECK DAILY.
QUICK ATTACH LOCK PLATE.
MUST INSTALL ONE ON EACH
SIDE BEFORE USING TOWER.
Tower Attachment Procedure
10.2.1
10-1007
1 2
7 8
10
11
3 5 4 6
12
14
13 15 16
9
Rev. 004
17