PureFlow AirDog DF-100 W/O In-Tank Fuel Pump - Dodge Cummins 1998.5-2004 - Manual (Page 11)

11
PureFlow AirDog
AirDog
®
II- NO In-Tank Pump Dodge 1998 ½ - 2004
Section 5 A Fuel Lines
This section is for the 1998.5 – 2002 Dodge
Fuel Supply Line from the AirDog
®
II DF-100 to the VP-44
The AirDog
®
II fuel filter is manufactured by Fleetguard. The filter media is 2 micron
Stratapore™. When installing the AirDog ®
II fuel system it is recommended to bypass
the factory filter canister.
Fuel Line Specs
Manufacturer: EATON Weatherhead
Rated for Diesel Fuel
Cover: Blue Vinyl Nitrile Inner Tube: Nitrile
Reinforcement: 1 Fiber Braid Temp. Range: -40°F to +212°F
Working Pressure 250 PSI Burst Pressure 1,000 PSI.
5A-1. Remove the “banjo bolt” and the original factory fuel supply line at the fuel inlet port
of the VP44 injector pump (Ref. Figure 14).
CAUTION: Do not over torque
the 12mm fitting.
IT MAY BREAK!
Figure 14 Figure 15
5A-2. Install the 12mm x ½” male SAE J2044 (WAP 102) fitting with the seal washer
supplied into the inlet port of the VP-44 (Ref. Figure 15) vacated by the original
banjo fitting. Do not over tighten the fitting. It may break.
5A-3 Insert the female quick connect end (see figure 16)
of the “Pressure Hose Assembly” into the male quick
connect fitting previously installed in the port marked
“ENGINE”. You will hear a “click” when it connects.
Figure 16
5A-4. Connect the other end of the “Pressure Hose Assembly” to
the inlet fitting installed in step 5A-2. It will “click” when properly connected.
5A-5 Any excess fuel hose can be addressed by routing the house in a fashion to take up the
extra length, or a section of the hose can be removed. Push lock splices have been
included if you choose to remove the excess hose.