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2 removing the existing differential, Spreading the differential housing, Important – ARB RD82 User Manual

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2 Removing the Existing Differential

8

2.6

Spreading the Differential Housing

IMPORTANT:

Spreading the differential housing with a differential case spreader

is a step which is critical to set up bearing pre-load when a

differential is installed. Improper pre-load will result in undue

bearing wear, increased stresses in the differential center, increased

running noise, and ultimately, ring and pinion gear damage.

Unbolt and remove the bearing caps.

HINT : Be sure not to mix up the left and right hand tapered

roller bearing cups or pre-load shims. Later it will be
necessary to know which cup came from which bearing
and which shim came from which side.

Carefully spread the differential housing (Fig. 3.) just enough to

remove the differential center (Refer to your vehicle’s service manual).

NOTE : Never spread the housing more than 0.5mm [0.02”].

Once the housing has been adequately spread, the differential may be

removed by pulling forward on the differential center.

Figure 3.













NOTE : The differential center is heavy and quite difficult to

handle when covered in oil. Do not drop it!