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6 testing & final assembly – ARB RD168 User Manual

Page 40

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6 Testing & Final Assembly

38















Figure 25.


F

Pull outward on the axle shaft to seat the ‘C’ clip into the side gear.

F

Repeat the ‘C’ clip installation steps on the second axle shaft.

F

Re-insert the long cross shaft.

F

Using an automotive feeler gauge, check the maximum distance

between the axle shaft and the cross shaft. This measurement is
what is known as the end float.

F

Refer to your vehicle manufacturer’s service manual for the

appropriate end float amount. ‘C’ clips may need to be substituted
with others of a different thickness to achieve correct end float if too
tight or too loose.

F

Insert and tighten the retaining pin with a 5mm hex key.

F

Reconnect the drive shaft to the differential drive flange.

F

Reassemble the remainder of the differential assembly

(e.g., hubs, brakes, wheels, etc.) to the vehicle according to your
vehicle’s service manual.