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Load plumbing installation, Piping installation – Comfort-Aire HWW120 User Manual

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Heat Controller, Inc.

WATER-TO-WATER (HWW) SERIES

Installation & Operation

Load Plumbing Installation

HWW Unit Load Plumbing

The applications are too varied to describe in this document.

However, some basic guidelines will be presented. Much of

the discussions on water loop applications would be valid for

the load plumbing discussion as well. All plumbing should

conform to local codes with the following considerations:
Wide temperature variation applications such as

heating/cooling coils:

-

Employ piping materials that are rated for the maxi-

mum temperature and pressure combination. This

excludes PVC for most heating applications.

-

Insure that load water flow in high temperature heat-

ing applications is at least 3 gpm per ton [3.9 l/m per

kW] to improve performance and reduce nuisance

high pressure faults.

-

DO NOT employ plastic to metal threaded joints

-

Utilize a pressure tank and air separator vent system

to equalize pressure and remove air.

Swimming Pool Hot Tub Applications:

-

Load coax should be isolated with secondary heat

exchanger constructed of anti-corrosion material in all

chlorine/bromine fluid applications.

Potable Water Applications:

-

Load coax material should always be vented double

walled for use in potable water systems.

-

Insure load water flow in high temperature heating

applications is at least 3 gpm per ton to improve

performance and reduce nuissance to high pressure

faults.

NOTE:

Heat Controller strongly recommends all piping

connections, both internal and external to the unit, be

pressure tested by an appropriate method prior to any

finishing of the interior space or before access to all

connections is limited. Test pressure may not exceed

the maximum allowable pressure for the unit and all

components within the water system. Heat Controller

will not be responsible or liable for damages from

water leaks due to inadequate or lack of a pressurized

leak test, or damages caused by exceeding the

maximum pressure rating during installation.

Piping Installation

This manual is related to the following products: