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Ordering information, Typical applications – AMETEK 5400 Plug In Style Solid State Relay User Manual

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TYPICAL APPLICATIONS

Diagrams at right illustrate basic details of typical
application in which Series 5400 Relays are used as
original equipment components to provide fail-safe
control by de-energizing the load in event of power
of relay failure.

In Diagram 1, Type 5400-C Relay is used in direct
operation to provide automatic pump down control
for dehumidifiers, sumps or any other product
requiring control of a liquid at a given high-level set
point.

In Diagram 2, Type 5400-D Relay is used in inverse
operation to provide pump-up control for
carbonators, humidifiers, purification stills, etc.
where liquid must be kept above a low level set
point.

In Diagram 3, Type 5400-A Relay is used in direct
operation to provide high-level alarm.

In Diagram 4, Type 5400-B Relay is used in inverse
operation to provide low-level alarm.

ACCESSORIES
The 5400 relays require a standard 8 pin octal base
for mounting. In addition a hold down strap is also
available to secure the 5400 the relay to the octal
base in vibration environments.


INSTALLATION NOTES

Because Series 5400 Relays feature a low voltage,
low current sensing circuit, inexpensive small
gauge lead wires may be used between relays and
electrodes, sensors, or pilot switching devices.

Shielded cable is not required, and lead wires do
not have to be isolated from other wiring. Also, in
many level control applications, a common
electrode is not required so long as a good,
dependable metallic ground return from the relay to
the liquid is provided. The length of the control
wires, between the electrodes and the Series 5400,
are dependent on two factors, the control wire
configuration and the sensitivity setting, see
reference chart to the right.








Ordering Information

SINGLE LEVEL

DUAL LEVEL

Direct Operation

(High Level Alarm)

Inverse Operation

(Low Level Alarm)

Direct Operation

(Pump Down)

Inverse Operation

(Pump Up)

110 Volts A.C.

5400-A-L1 5400-B-L1 5400-C-L1 5400-D-L1

220 Volts A.C.

5400-A-L2 5400-B-L2 5400-C-L2 5400-D-L2

Telephone

Pair

Two #14

in open air

Two #14

in ½” conduit

Two #14

in lead sheath

Minimum

(1.0K ohms

Sensitivity)

In excess of

50,000 feet

In excess of

50,000 feet

In excess of

50,000 feet

8,000 feet

Maximum

(250k ohms

Sensitivity)

700 feet

530 feet

265 feet

35 feet

1080 North Crooks Road

• Clawson, MI 48017 USA

800-635-0289

• 248-435-0700 • Fax 248-435-8120

www.ametekapt.com

5400.B2R

11/02

• Z118

1

4

6

7

LOAD

5

8

HIGH PROBE

LOW PROBE

COM

LINE

VOLTAGE

START DRAIN

STOP DRAIN

GROUND RETURN TO TANK
OR COMMON ELECTRODE

SOLENOID VALVE

OR PUMP

B/W TYPE

5400-C RELAY

PUMP DOWN CONTROL

5400-C DIRECT OPERATION

DIAGRAM 1:

ELECTRODE

2

3

ELECTRODE

COM
LOW PROBE
HIGH PROBE

DIAGRAM 2:

5400-D INVERSE OPERATION

PUMP UP CONTROL

LOAD

VOLTAGE

LINE

5

4

1

3
2

8

7

6

5400-D RELAY

B/W TYPE

OR COMMON ELECTRODE

GROUND RETURN TO TANK

OR PUMP

SOLENOID VALVE

STOP FILL

START FILL

{

{

HOLDER

HOLDER

HOLDER

ELECTRODE

COM
PROBE

DIAGRAM 3:

5400-A DIRECT OPERATION

HIGH LEVEL ALARM

VOLTAGE

LINE

5

4

1

3
2

8

7

6

5400-A RELAY

B/W TYPE

OR COMMON ELECTRODE

GROUND RETURN TO TANK

HIGH LEVEL

{

N.O.

COM.

N.C.

COM
PROBE

DIAGRAM 4:
LOW LEVEL ALARM

5400-B INVERSE OPERATION

LINE

VOLTAGE

{

N.C.

N.O.

COM.

B/W TYPE

5400-B RELAY

3
2

1

4

6

8

7

5

OR COMMON ELECTRODE

GROUND RETURN TO TANK

LOW LEVEL

ELECTRODE
HOLDER

ELECTRODE
HOLDER