Warning – Sterlco Midsize User Manual
Page 9

Portable Hot Oil Temperature Control Units
Page 9
Ful-Flo Valve 
A regulating by-pass line featuring a Ful-Flo valve is standard in all units. This is a safety 
device to prevent excessive pressure in the event that the delivery line is obstructed. Each 
Ful-Flo is factory preset to limit system pressure as specified by the customer. It must not be 
tampered with in any way. 
 
In the event of an obstruction in the line, the Ful-Flo will open and divert fluid from the 
delivery TO PROCESS line to the return From Process line. A constant flow of fluid is 
maintained through the heater tank to prevent damage to the heating elements and fluid. 
Cooling
Optional
The manufacturer-designed shell and tube heat exchanger is provided as optional equipment 
in this unit. The design features U-tube construction and copper-nickel tubes for durability 
and optimal heat transfer. 
The modular construction (unique to our units) allows the tube bundle to be easily removed 
for periodic cleaning. Additionally, check valves are installed on the water supply and drain 
lines to prevent water from back flowing into the heat exchanger from a closed drain or into 
the water supply piping. 
The controller automatically regulates cooling by opening and closing the cooling solenoid. 
This allows the proper amount of cooling water to pass through the tubes of the heat 
exchanger and out the drain. A water supply of 75 psi (517.1 kPa/5.2 bars) maximum is 
required for connection to the heat exchanger. 
Connection Lines 
Connections for TO PROCESS and FROM PROCESS lines are 1" NPT (25.4 mm). Water 
connections for COOLING WATER SUPPLY and COOLING WATER DRAIN are ¾” 
NPT (19.1 mm). (see Section 3.) The customer is responsible for conversions to metric 
standards. 
We stock many lengths of flexible metal hose; the part number is 572-16969. State the length 
of hose you want when ordering. 
!
WARNING
Component failure may result in high-temperature 
oil spray, causing serious injury or death. 
Make sure hoses, valves, and other components 
installed in your process can withstand maximum 
temperature and pressure of the unit; check unit 
nameplate for specific capacities. 
All components must be carefully inspected for 
condition before installing. Make sure you have 
factory components if you have any doubt. 
