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Aligning & laying out the brake hose, Shortening brake hose, Aligning.&.laying.out – MAGURA MT Series User Manual

Page 18: The.brake.hose, Shortening.brake.hose, Aligning, Laying out the brake hose

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18

i

nstallatiOn

THE PASSION PEOPLE

www.magura.com

Aligning & laying out the brake hose

Danger of accident due to restricted or blocked steering and riding

movements because brake hose is too short or too long.

Î

Make.sure.that.there.is.full.steering.movement.in.both.directions.

Î

Make.sure.that.all.springs.can.function.freely.

Î

Keep.the.length.of.the.brake.hose.as.short.as.possible.and.as.long.as.
necessary.

Danger of accident due to brake failure caused by faulty installation.

Î

Make.sure.that.the.brake.hose.cannot.be.crushed,.jammed.or.
stretched.in.any.position.(steering,.suspension).

Î

Make.sure.that.the.brake.hose.remains.at.least.20.mm.from.the.disc.
brake.rotors.in.all.positions.(steering,.suspension).

L

L

MAGURA's.routable.hose.routing.(RHR).makes.it.easy.to.route.the.
brake.hose.correctly..

[

A8

]

.

)

Unscrew.the.screw.plug

(

13

)

.slightly.–.maximum.30°.–.and.hold.it.

.

)

Press.the.hose.connection

(

14

)

.towards.the.lower.leg.or.seat.stay.

.

)

Tighten.screw.plug.to.a.tightening.torque.of.

max. 3 N·m

(27 lbf·in)..

[

A8

]

.

)

Fix.the.brake.hose.along.the.optimum.position.at.the.specified.or.
.suitable.points.

L

L

When.installing.the.brake.hose.for.the.rear.wheel.brake.use.the.
.practical.MAGURA.hose.holder.–.available.in.different.models.

L

L

If.it.is.necessary.to.route.the.brake.hose.of.your.rear-wheel.brake.
.inside.the.bike.frame,.you.must.open.the.brake.system.at.the.brake.
lever.– see.

Shortening brake hose

,.page.18..

If.necessary,.shorten.the.brake.hose.for.this..
A.thin.wire.may.be.helpful.for.inserting.through.the.bike.frame...
Thread.it.through.the.openings.of.the.frame.in.the.opposite.direction.
and.attach.it.to.the.end.of.the.brake.hose.with.adhesive.tape..However,.
do.not.insert.the.wire.into.the.brake.hose.–.oil.loss!..
Use.the.MAGURA.hose.plug..

[

B3

]

Carefully.pulling.with.the.wire.and.pushing.the.brake.hose.at.the.same.
time.will.make.it.easier.to.find.the.outlet.

Shortening brake hose

Oil loss.

The.brake.hose.may.have.to.be.disconnected.from.the.brake.lever.for.the.
following.steps.

Î

Do.not.actuate.the.brake.lever.if.the.brake.hose.is.disconnected.

Î

Handle.the.open.brake.hose.carefully.–.do.not.shake.it,.knock.it.or.hit.it.

Î

Have.clean,.absorbent.and.lint-free.cloths.ready.–.wipe.any.leaking.oil.
away.immediately.

unusable brake hose – because it is too short.

Î

Before.shortening.the.brake.hose.make.sure.that.the.handlebar.and.
stem.are.in.their.final.position.and.do.not.need.to.be.raised,.extended.
or.adjusted.in.any.way.

Î

Make.sure.that.there.is.full.steering.movement.in.both.directions.

Î

Make.sure.that.all.springs.can.function.freely.

Î

If.required,.allow.a.little.longer.at.first.–.you.can.always.shorten.it.a.bit.
more.but.you.can't.extend.it!

Î

Do.not.cut.the.brake.hose.with.side.cutters.or.a.saw.

Î

Cut.the.brake.hose.with.a.suitable.hose.cutter.(e..g..MAGURA.hose
cutter
).or.a.sharp.knife.only.