SANDPIPER RS20 Metallic - Manual

Table of Contents
SERVICE & OPERATING MANUAL
Hazardous Duty RS30 Metallic
AirVantage
Design Level 1
©Copyright 2014 Warren Rupp, Inc. All rights reserved. rs30mdl1sm_haz duty-rev0614
SAFETY PRECAUTIONS
Engineering, Performance and Construciton Data ............................................................................ 1
Explanation of Pump Nomenclature .................................................................................................. 2
Performance Curve ........................................................................................................................... 3
Dimensions ..................................................................................................................................... 4-5
Important Installation Information ...................................................................................................... 6
Principle of Pump Operation .............................................................................................................. 7
Principle of AirVantage ...................................................................................................................... 7
Installation and Start-Up .................................................................................................................... 7
Air Supply .......................................................................................................................................... 7
Air Line Moisture ................................................................................................................................ 7
Air Valve Lubrication .......................................................................................................................... 7
Air Inlet and Priming .......................................................................................................................... 7
Between Uses ................................................................................................................................... 7
Pump Troubleshooting ....................................................................................................................... 9
AirVantage Troubleshooting ...................................................................................................... 10-11
Composite Repair Parts List ........................................................................................................... 12
Composite Repair Parts Kits ........................................................................................................... 13
Composite Repair Parts Drawing: Wetted Side ............................................................................... 14
Diaphragm and Check Valve Servicing ........................................................................................... 15
Composite Repair Parts Drawing: Air Side ...................................................................................... 16
Intermediate and AirVantage Sensor Servicing ............................................................................... 17
Air Valve Servicing, Assembly Drawings and Parts List .................................................................. 18
Air Valve Servicing with Stroke Indicators, Assembly Drawings and Parts List .............................. 19
Pilot Valve and Actuator Plunger Servicing .................................................................................... 20
Pulse Output Kits and Drawing ....................................................................................................... 21
Composite Repair Parts Drawing - AirVantage Unit ........................................................................ 23
AirVantage Servicing - Pilot Valve and Pressure Regulator ............................................................ 24
AirVantage Servicing - Power Generation Module .......................................................................... 25
AirVantage Servicing - Control Module ........................................................................................... 26
AirVantage Servicing - Sensor Assembly ....................................................................................... 27
AirVantage Servicing - Poppet Valve Drawing ................................................................................. 28
AirVantage Servicing - Poppet Valve .............................................................................................. 29
AirVantage Servicing - Check Valve ............................................................................................... 30
Grounding the Pump ...................................................................................................................... 31
Pumping Hazardous Liquids - Shutdown Procedure ...................................................................... 32
Converting the Pump for Piping Exhaust Air ................................................................................... 32
Material Codes for the Last 3 Digits of the Part Number ................................................................ 33
CE Declaration of Conformity - Machinery ...................................................................................... 34
CE Declaration of Conformity - ATEX .............................................................................................. 35
Declaration of Conformity - IECEx ................................................................................................... 36
Ex d ib IIB T4 Gb
Ex tb IIIC 135°C Db IP66
-20°C to +40°C
Sira 10ATEX1151X
IECEx SIR 10.0110X
Class I Div 1 - Groups C,D T4
Class II Div 1 - Groups F,G
Class I Zone 1, Ex d ib IIB T4
Class I Zone 1, AEx d ib IIB T4
Enclosure Type 4X
12 Volt (2 - 8) mA
II 2GD T4 II 2GD T5
Doc. #203040000
2350863
US Patent # 6,241,487
US Patent # 7,521,921 Pending
Warren Rupp, Inc. ® • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com