Lincoln Electric IM596-1 PF-10_ZIPLINE BOOM PACKAGE - Manual (Page 11)

A-7 INSTALLATION
PF-10 / ZIPLINE BOOM PACKAGE
A-7
INSTALLATION PROCEDURE
Assemble the Zipline boom according to the installa-
tion instructions provided with the boom. Next, install
and assemble the wire feeder boom package as fol-
lows:
TOOLS REQUIRED
• 7/16" wrench
• 1/2" wrench
• 11/16" wrench
• 3/4" wrench
• Phillips head screwdriver
• Flat head screwdriver
INSTALL THE WIRE DRIVE ASSEMBLY
With a 7/16" wrench, install the wire drive assembly
using the (4) 1/4-20 X .75 bolts and washers provided.
Screw the bolts and washers partially into the bottom
of the wire drive assembly before placing the wire
drive assembly onto the feeder mount bracket & cage
assembly. After the wire drive assembly is in place,
completely tighten the bolts.
INSTALL THE CONTROL BOX ASSEMBLY
With a flat head screwdriver, install the control box
assembly using the (4) #10-24 X .50 bolts and wash-
ers provided. Screw the bolts and washers partially
into the control box support before placing the control
box assembly onto the control box support. With a
phillips head screwdriver, remove the two lower front
panels on the control box assembly. After the control
box assembly is in place, completely tighten the bolts.
Reinstall the two lower front panels on the control box
assembly.
INSTALL THE LINC-NET CABLE
ASSEMBLIES
Remove the trough cover on the top of the boom arm
assembly. Install the Linc-Net cable assembly
between the wire drive assembly and the control box
assembly. Neatly place the cable in the trough and
attach the cable to the control box support using the
supplied cable hangers. Install the 10' Linc-Net cable
assembly between the control box assembly and the
power source. Tighten all connections completely to
ensure a good electrical connection.
INSTALL THE ELECTRODE WELD CABLE
With a 3/4” wrench, install the single 4/0 electrode
weld cable between the wire drive assembly and the
power source. The cable MUST be routed through
the center of the boom arm steel tube. Install the user
provided electrode work cable between the power
source and work piece. Tighten all connections com-
pletely to ensure a good electrical connection.
NOTE: The electrode weld cables provided with the
wire feeder boom package is rated for 600 amps @
60 % duty cycle. If operating above this rating, an
additional cable should be used in parallel with the
cable provided.
INSTALL THE GAS HOSE
With a 11/16” wrench, install the 25’ gas hoses
between the wire drive assembly and a gas supply
connection. Neatly place the hose in the trough.
Tighten connections completely to ensure a good gas
connection.
INSTALL THE CONDUIT BUSHINGS and
ELECTRODE CONDUIT
With the provided 1/8” allen wrench, remove the
incoming guide on the wire drive assembly. Two dif-
ferent size conduit bushings are provided in the con-
duit bushing kit, .025 to .063 and .063 to .125. Based
on the wire used for your application, find two appro-
priate wire size conduit bushings. Install one of the
conduit bushings where the incoming guide was.
Install the second conduit bushing in the clamp on the
conduit bushing bracket, located on the boom mast
above the spindle mounting bracket. Install the elec-
trode conduit between the two conduit bushings.
Push the electrode conduit into the bushing until it
stops. Screw the knurled knob assembly into each
conduit bushing to securely hold the electrode conduit
in place. Neatly place the conduit in the trough. Re-
install the trough cover.