Maintenance – Lincoln Electric IM680 Power Wave Water Cooler User Manual
Page 12

0.25 to 0.50
inches
Figure 2. Specified coolant level.
Visible Coolant Level
Front of Power Wave Machine
Reservoir Screen
TABLE 1
COOLER ELECTRICAL HARNESS PIN-OUTS
Molex Molex
Description
Connector
Pin No.
large
1
Ground
large
2
Motor Common
large
3
Unused
large
4
Unused
large
5
Motor 230 VAC Functions on (PW 450 ONLY)
large
6
Motor 230 VAC Functions on (PW 455 / PW 655)
small
1
Unused
small
2
Unused
small
3
Relay coil
small
4
Relay coil
small
5
Pressure Switch - NO contact
small
6
Pressure Switch - common contact
D-2
MAINTENANCE
POWER WAVE WATER COOLER
D-2
7. Flush coolant from the system and replace with
fresh, recommended coolant at least once a year.
More frequent flushing may be necessary, depend-
ing upon a user
’
s particular system or its usage.
NOTE: Never run the pump dry. Always use a recom-
mended coolant, otherwise pump damage
may result.
8. Reinstall the cooler into the Power Wave machine.
Figure 2. Specified coolant level.
9. Prime the cooler:
a. Keep accessories
’
hose lengths horizontal,
either coiled or straight, and no higher than 4
feet of the specified coolant level (Fig. 2).
b. Switch on the Power Wave machine.
c. Turn on and hold the PRIME switch for approxi-
mately 10 seconds until the green LED
“
flow
on
”
lights .
10. Check coolant level. Add more if required.