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Lincoln Electric IM699 Commander 500 User Manual

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TABLE OF CONTENTS

Page

Safety .........................................................................................................................i-iv

Installation .......................................................................................................Section A

Technical Specifications ........................................................................................A-1
Safety Precautions ................................................................................................A-2
Location/ Ventilation ..............................................................................................A-2

Storing .............................................................................................................A-2
Stacking ..........................................................................................................A-2
Angle of Operation ..........................................................................................A-2
Lifting...............................................................................................................A-3
High Altitude Operation ...................................................................................A-3
High Temperature Operation...........................................................................A-3
Towing .............................................................................................................A-3

Pre-Operation Engine Service...............................................................................A-4

Oil ....................................................................................................................A-4
Fuel .................................................................................................................A-4
Fuel Cap..........................................................................................................A-4
Engine Cooling System...................................................................................A-4
Battery Connection..........................................................................................A-4
Muffler Outlet Pipe ..........................................................................................A-5
Spark Arrester .................................................................................................A-5

High Frequency Generators for TIG Applications .................................................A-5
Remote Control .....................................................................................................A-5
Welding Terminals .................................................................................................A-5

Welding Output Cables ...................................................................................A-6

Machine Grounding ...............................................................................................A-6
Auxiliary Power Receptacles .................................................................................A-6
Standby Power Connections...........................................................................A-6,A-7
Connection of Lincoln Electric Wire Feeders..................................................A-8,A-9

Operation .........................................................................................................Section B

Safety Instructions .................................................................................................B-1
General Description...............................................................................................B-1

Recommended Applications............................................................................B-1
Design Features and Advantages...................................................................B-1
Welding Capability ..........................................................................................B-2

Controls and Settings ............................................................................................B-3

Engine Controls ........................................................................................B-3,A-4
Welder Controls ..............................................................................................B-5
Auxiliary Power Controls .................................................................................B-5

Engine Operation...................................................................................................B-6

Starting the Engine .........................................................................................B-6
Stopping the Engine........................................................................................B-6
Break-In Period ...............................................................................................B-7
Typical Fuel Consumption...............................................................................B-7

Welder Operation ..................................................................................................B-7

Stick Welding ..................................................................................................B-7
TIG Welding..............................................................................................B-7,B-8
Wire Feed (Constant Voltage) Welding...........................................................B-9

Auxiliary Power Operation .....................................................................................B-9

Simultaneous Welding and Auxiliary Power Loads.........................................B-9
Arc Gouging ....................................................................................................B-9
Paralleling .......................................................................................................B-9

Extension Cord Length Recommendations.........................................................B-10

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COMMANDER 500