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Diagrams, Classic 300d, K924-4 re m o te contr ol (op t ional) – Lincoln Electric IM631 CLASSIC 300 D User Manual

Page 28

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F-1

DIAGRAMS

F-1

CLASSIC 300D

CONTRO

L P

ANE

L

CO

MPON

ENT

S

LEAD COLOR CODE

B

R

+

-

+

-

Y

R

W

B

B

S

L

IP

RIN

GS

TO IRON

R

N

A

54

32

1

A

L

T

ERN

A

TOR

AUXI

LI

AR

Y

PO

W

E

R

W

INDING

S

CURRENT

TRANSF

ORM

ER

CB3

CB

1

115 VOLT

REC

EPTACLE

2

3

0

VOLT

RE

CEPTACLE

Y

NEGA

TI

V

E

S

E

L

ECT

OR

S

W

ITCH

W

E

LDER

LE

AD BLOCK

AC

AC

CR2

R

E

ED

RE

LA

Y

42

602A

G

U

CB2

CB

4

FU

S

E

15

A

.

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

600A

41

GEN

ERA

TOR

N

-W

+Y

G

G

B

600B

61

0

610

602B

IGNIT

ION

S

W

ITCH

S

T

ART

S

T

ART

ING

MO

TOR

ENGIN

E

+

52

ID

LER

S

W

ITCH

+

A

IDLER

SOLENOID

A

L

T

ERN

A

TOR

ROTOR

S

L

IP

RIN

G

NE

ARE

S

T

-

HOUR

MET

E

R

J5

P9

J8

P

O

SI

T

IVE

ELECTRIC

AL SY

M

B

OLS

PER

E1537

P1

0

+Y

-W

N

U

W

B

-

51

60

56

RHEO

S

T

A

T

EXC

A

L

T

ERN

A

T

OR

+

O

IL PR

E

S

SUR

E

GL

O

W

PL

U

G

PUMP

SOLENO

ID

T

EMP

ERA

T

URE

GAU

GE

GL

O

W

P

L

UGS

50

50

B

53

(CC-)

(CC+) &

(CV+

W

ITH

W

.F.

M.)

S

B

W

G

P

LUG FOR

RE

MO

T

E

CONTR

OL

POTENTIOM

ETER

B

*

RE

MO

T

E

CONTR

OL REC

E

P

T

AC

L

E

&

S

W

ITCH

X

Y

#2 HE

AVY

LE

AD

W

IRE FEED M

O

D

U

LE

(O

PT

IONAL)

W

IRE

FEED

MODULE

}

W.

F

.M

.

CONTRO

L

PA

N

E

L

NEG.

POS.

OUT

PUT

T

E

R

M

IN

A

L

S

CONNECT

T

O

POS

.

&

NEG.

{

CONNECT

T

O

NEG.

BRU

SH HO

LDER

608

609

#2 HE

AVY

LE

AD

#8

LEAD

NEG

A

T

IV

E

CV

OUT

PUT

T

E

R

M

IN

A

L

PA

N

E

L

M

A

C

H

IN

E M

U

ST NOT BE

R

U

N

N

IN

G

W

H

E

N

M

AKI

N

G

THESE

C

O

N

N

ECTION

S.

*

ON M

ACHIN

E

, RE

MO

VE

P

L

UG "P10" FRO

M

CONN

ECTOR

"J5".

CONNECT

P

LUG

"P

5" ON W

.F.

M

. T

O

CONN

ECT

OR "J5" ON

M

ACHIN

E

.

PL

UG

(P

5)

250

AM

P

THERMO

S

T

A

T

ASS

EM

BLY

INLIN

E

CONNECT

ORS

RE

MO

T

E

CONTR

OL

POTENTIOM

ETER BOX

L10877

+

C

L

A

S

S

IC 3

0

0

D

W

IRI

N

G

DI

A

G

RA

M (FOR CODES 10658 AND BELOW)

GROUND

T

O

BA

SE

GROUND

TO ENG

IN

E

B

B

B

SHOW

N

A

S

V

IE

W

ED FRO

M

RE

AR

.

CONNECT

TO

C

A

S

E

G

NEUTR

A

L

BOND

ED T

O

FRA

M

E

NEUTR

E

RACCORD

E

AU B

A

TI

(GROUND SCR

E

W

NEAR FU

S

E

)

ENG

INE GAUG

E

S

)

(GROUND SCR

E

W

NE

AR

T

H

E RED AND

B

L

ACK LE

ADS ARE USED ON CLAS

SI

C

I

MA

CHI

NES

O

N

LY

AND ARE NOT

CO

N

N

E

C

TE

D O

N

T

H

IS

MA

C

H

IN

E.

DAMA

GE

T

O

THE

REMO

T

E

CO

NTRO

L

AND/

O

R

MA

C

H

IN

E

R

1

2

3

4

12

3

4

5

6

7

8

9

10

ID

LER/

ENGIN

E

PRO

T

ECT

ION

P

.C. BOARD

J1

J2

CB

1

W

W

ENGINE

FAI

LUR

E

LAMP

60C

61

60A

58A

51A

53B

57

56A

G

G

54B

54

59

58

50A

K924-4 RE

M

O

TE

CONTR

OL (OP

T

IONAL)

W

IT

H

MACHI

NE

NO

T RUNNI

NG,

RE

MOVE

PL

UG "

P

9"

ON MACHI

NE

FROM CONNECT

OR "

J

8"

.

RE

S

IS

TOR

S

CAUT

IO

N

: D

A

MAGE C

A

N

OCCUR

TO

T

H

E

R

E

M

O

TE

CO

N

T

ROL

SW

ITCH

IF I

T

I

S

USED

W

ITH

OUT

TH

E "P11

" PLUG

INS

T

ALLED

OR A

W

IR

E

FEED MODULE INST

ALLED.

1

2

3

4

5

6

7

8

9

10
11

12

P11

SEE

B

E

LO

W

*

*

T

H

EN CONNECT

P

L

UG "

P

8"

ON REMOT

E

CONT

ROL

T

O

CONNECT

OR "

J

8"

O

N

MA

CHI

NE.

UNCONNECT

ED PL

U

G

"

P

10"

(I

F

ONE

I

S

ON T

H

E

MA

CH

IN

E). FAST

EN T

H

E

NE

W

PLUG

"

P

11"

NEA

RBY

,

LEA

VI

NG

I

T

UNCONNE

CTE

D

.

"P

1

0

" ON

T

H

E MACHI

NE F

R

O

M

CO

NNECTO

R

"J

5"

. C

O

NNECT

P

L

UG "

P

11"

FROM T

H

E

RE

MOT

E

CO

N

T

ROL

K

IT

TO

CO

NN

E

C

TO

R "

J

5"

ON

THE

MA

CH

IN

E.

*

*

IF

NO

W

IRE

FEE

D MO

DU

L

E

I

S

I

N

ST

ALL

ED,

W

IT

H

T

H

E

MACHI

NE

OFF,

DI

S

C

ONNECT

P

L

UG

IF

A

W

IRE

FEE

D

MO

DU

L

E

I

S

I

N

ST

ALL

ED,

W

IT

H

T

H

E MACHI

NE OFF,

DI

S

P

OS

E OF THE

W

IL

L

RE

SULT

I

F

THE

RED

AND

BLA

C

K

L

EADS

ARE

CO

N

N

E

C

TE

D I

N

T

H

E

CLAS

SI

C 30

0D.

7-

13

-2

00

1G

C

IRCU

IT

BRE

A

K

ER

C

B

1

AP

PE

A

R

S

O

N

E

A

RL

IE

R U

N

IT

S

O

N

L

Y

FU

E

L

PUMP

E

L

EC

T

R

IC

FU

E

L

PUMP

DO

E

S

NO

T

A

P

P

E

AR ON

EA

R

L

IE

R

U

N

ITS

S

W

IT

CH (N.C

.)

B-BLACK OR

GRA

Y

G-GREEN

N-BROWN

R-RED OR

PINK

U-BLUE

W-

WHITE

Y

-Y

ELLOW

Y

B

SE

E

BE

L

O

W

*

P8

1

2

3

4

5

6

X

60

0

42

60

2

W

R

BE

L

O

W

SE

E

*

SW

IT

CH F

O

R LOCA

L OR

REMOT

E CONT

ROL

S

H

OW

N

IN LOCA

L P

OSI

T

ION.

A

G

41

W

R

R

R

60

2

W

REMOTE SWIT

CH

WI

RED

THIS

WAY ON

EARLIE

R

UNITS

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number.