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Installation, K843 amptrol™ adapter installation instructions – Lincoln Electric IM474 IDEALARC DC-400 User Manual

Page 11

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A-4

INSTALLATION

A-4

K

84

3 AM

P

TRO

L™

AD

A

PT

E

R I

N

ST

AL

LA

TI

O

N

IN

S

TR

U

CT

IO

N

S

Fo

r us

e w

ith

: D

C

-2

50

, D

C

-4

00

, R

3R

o

r W

el

da

np

ow

er 25

0 (D

-1

0 an

d P

ro

)

w

ith

re

m

ote

c

on

tro

l p

ow

er

so

ur

ce

s.

WA

R

N

IN

G

: T

U

R

N

T

H

E PO

W

E

R

SO

U

R

C

E

O

FF

B

E

FO

R

E

IN

ST

A

LL

A

TI

O

N

Th

is

K8

43

ada

pt

er

is

us

ed

to

co

nn

ec

t AM

P

TR

O

L™

(K

96

3*

,

K8

13

*

or

K8

70

),

re

m

ot

e

co

nt

ro

l (

K

77

5)

, an

d

H

I-F

R

E

Q

(K

799)

ac

ce

ss

or

ie

s

to

DC

-2

50

, DC

-4

00

, R3

R

or

We

lda

np

ow

er

25

0

(D

-1

0

an

d

Pr

o)

wi

th

re

m

ot

e

co

nt

ro

l po

w

er

so

ur

ce

s.

Th

e

po

w

er

so

ur

ce

"

ma

ch

in

e/

re

mo

te

" swi

tch

mu

st

be

in

"re

m

ot

e"

fo

r

Am

pt

ro

l™

to

co

nt

ro

l cu

rr

en

t.

A

cce

ss

or

ie

s

ma

y

be

co

m

bi

ne

d

an

d

co

nn

ec

te

d

in

fo

ur

di

ffer

en

t wa

ys

, as

sh

ow

n

be

low

.

AM

P

TR

O

L™

O

N

LY

AM

PT

RO

L™

P

LUS

RE

M

O

TE

L

IM

IT

CO

NT

R

O

L

AM

P

TR

O

L™

AN

D

HI

-F

RE

Q

.™

K

IT

AM

P

TRO

L™

A

N

D HI

-F

RE

Q

.™

K

IT

PL

U

S

R

E

M

O

TE

L

IM

IT

C

O

N

TR

O

L

Th

e

Am

pt

ro

l™

pr

ov

id

es

re

m

ot

e

cu

rr

en

t co

nt

ro

l th

ro

ug

h

th

e

fu

ll

ran

ge

of

th

e

po

w

er

so

ur

ce

.

Th

e

Am

pt

ro

l™

pr

ov

id

es

re

m

ot

e

cu

rr

en

t co

nt

ro

l fr

om

th

e

mi

ni

m

um

of

th

e

po

w

er

so

ur

ce

to

a

ma

xim

um

se

t

by

th

e

re

m

ot

e l

im

it

co

nt

ro

l.

Th

e

Am

pt

ro

l™

wi

ll

st

ar

t th

e

Hi

-F

re

q™

ki

t to

tu

rn

on

ga

s

an

d

hi

gh

fr

eq

ue

nc

y

st

ar

tin

g

fo

r DC

T

IG

we

ldi

ng

.

Th

e

Am

pt

ro

l™

co

nt

ro

ls

cu

rr

en

t

th

ro

ug

h

th

e

fu

ll

ra

ng

e

of

th

e

po

w

er

so

ur

ce

.

Th

e

Am

pt

ro

l™

sw

itch

wi

ll

st

ar

t th

e

Hi

-F

re

q™

ki

t to

tu

rn

on

ga

s

and

hi

gh

fre

qu

en

cy

sta

rti

ng

fo

r DC

T

IG

we

ldi

ng

.

Th

e

Am

pt

ro

l™

co

nt

ro

ls

cu

rr

en

t fr

om

th

e

mi

ni

mu

m

of

th

e

po

w

er

so

ur

ce

to

a

ma

xim

um

se

t by

th

e

re

m

ot

e l

imit

co

nt

ro

l.

PO

W

E

R

S

O

UR

CE

75

76

7

7

K9

6

3

*,

K8

1

3

*

or

K8

7

0

Am

p

tr

o

l™

Po

w

er

so

ur

ce

te

rm

in

al
st

rip

B

lac

k

an

d

wh

ite

lea

ds

no

t us

ed

.

Ta

pe

an

d

ins

ul

at

e.

K8

43
Ad

ap

te

r

FI

G

. 1

75

76

77

PO

W

E

R

S

O

UR

CE

K9

63

*,

K8

13

*

or

K8

70

Amp

tro

l™

K7

75

Re

m

ot

e

Li

m

it

Con

tr

ol

K8

43
Ad

ap

te

r

77

76

B

lac

k

an

d

wh

ite

lea

ds

no

t us

ed

.

Ta

pe

an

d

ins

ul

at

e.

Bo

lt

and

nu

t

co

nn

ec

tio

n.

Ins

ul

at

e

an

d

ta

pe

.

FI

G

. 2

PO

W

E

R

SO

URCE

75

7

7

76

{

K9

63

*,

K

81

3*

or

K8

70

Am

pt

ro

l™

K7

99

Hi

-F

re

q™

Ki

t

Ar

c

st

ar

t ca

bl

e

(in

cl

ud

ed

wi

th

K7

99

)

K8

43

Ad

ap

te

r

CU

T

OFF

AR

C

ST

AR

T

SW

ITC

H

an

d

co

nn

ec

t b

lac

k

lea

d

to

b

lac

k

an

d

wh

ite

lea

d

to

whi

te

.

FIG

. 3

PO

W

ER

SO

U

R

C

E

75

77

76

{

76

77

CU

T

OFF

AR

C

ST

AR

T

SW

ITC

H

and

co

nn

ec

t b

lac

k

lea

d

to

b

lac

k

an

d

wh

ite

lea

d

to

whi

te

.

K7

99

K8

43

K7

75

FIG

. 4

Bo

lt

an

d

nut

co

nn

ec

tio

n.

in

su

lat

e

an

d

ta

pe

.

Arc

st

ar

t ca

bl

e

(in

cl

ud

ed

wi

th

K7

99

)

K9

63

*,

K

81

3*

or

K8

70

Amp

tr

ol™

K8

43

Ad

ap

te

r

K7

75

Re

m

ot

e

Li

m

it

Con

tr

ol

K7

99

Hi

-F

re

q™

Ki

t

K843 AMPTROL™ ADAPTER INSTALLATION INSTRUCTIONS

For use with: DC-250, DC-400, R3R or Weldanpower 250 (D-10 and Pro)

with remote control power sources.

WARNING: TURN THE POWER SOURCE OFF BEFORE INSTALLATION

This

K843

adapter

is

used

to

connect

AMPTROL

(K963*,

K813*

or

K870),

remote

contro

l

(K775),

and

H

I-FREQ

(K799)

accessories

to

DC-250,

DC-400,

R3R

or

We

ldanpower

250

(D-10

and

Pro)

with

remote

contro

l

power

sources.

The

power

source

"

machine/remote

"

switch

must

be

in

"

remote

"

for

Amptro

l™

to

contro

l

current.

Accessories

may

be

combined

and

connected

in

four

different

ways,

as

shown

be

low.

AMPTROL™ ONL

Y

AMPTROL™ PLUS

REMOTE LIMIT CONTROL

AMPTROL™ AND

HI-FREQ.™ KIT

AMPTROL™

AND HI-FREQ.™ KIT

PLUS REMOTE LIMIT CONTROL

The

Amptro

l™

provides

remote

current

contro

l

through

the

fu

ll

range

of

the

power

source.

The

Amptro

l™

provides

remote

current

contro

l

from

the

minimum

of

the

power

source

to

a

ma

x

imum

set

by

the

remote

l

imit

contro

l.

The

Amptro

l™

wi

ll

start

the

Hi-Freq

kit

to

turn

on

gas

and

high

frequency

starting

for

DC

T

IG

we

lding.

The

Amptro

l™

contro

ls

current

through

the

fu

ll

range

of

the

power

source.

The

Amptro

l™

switch

wi

ll

start

the

Hi-Freq

kit

to

turn

on

gas

and

high

frequency

starting

for

DC

T

IG

we

lding.

The

Amptro

l™

contro

ls

current

from

the

minimum

of

the

power

source

to

a

ma

x

imum

set

by

the

remote

l

imit

contro

l.

POWER

SOURCE

75

76

77

K963*,

K813*

or

K870

Amptro

l™

Power

source

termina

l

strip

B

lack

and

white

l

eads

not

used.

T

ape

and

insu

late.

K843

Adapter

FIG. 1

75

76

77

POWER

SOURCE

K963*,

K813*

or

K870

Amptro

l™

K775

Remote

Limit

Contro

l

K843

Adapter

77

76

B

lack

and

white

leads

not

used.

T

ape

and

insu

late.

Bo

lt

and

nut

connection.

Insu

late

and

tape.

FIG. 2

POWER

SOURCE

75

77

76

{

K963*,K813*

or

K870

Amptro

l™

K799

Hi-Freq

Kit

Arc

start

cab

le

(inc

luded

with

K799)

K843

Adapter

CUT

OFF

ARC

ST

AR

T

SW

ITCH

and

connect

b

lack

lead

to

b

lack

and

white

lead

to

white.

FIG. 3

POWER

SOURCE

75

77

76

{

76

77

CUT

OFF

ARC

ST

AR

T

SW

ITCH

and

connect

b

lack

lead

to

b

lack

and

white

l

ead

to

white.

K799

K843

K775

FIG. 4

Bo

lt

and

nut

connection.

insu

late

and

tape.

Arc

start

cab

le

(inc

luded

with

K799)

K963*,K813*

or

K870

Amptro

l™

K843

Adapter

K775

Remote

Limit

Contro

l

K799

Hi-Freq

Kit