HATZ Diesel 2G40 H - Manual (Page 3)

2
Page
1. Important notes on safe operation
of the engine
3
2. Description of the engine 5
3. General information 6
3.1. Technical data 6
3.2. Transport 7
3.3 Instructions for installation 7
3.4. Load on engine 7
3.5. Type plate 8
4. Operation 8
4.1. Before initial start-up 8
4.1.1. Engine oil 8
4.1.2. Oilbath air cleaner 9
4.1.3. Fuel 10
4.2. Starting the engine 11
4.2.1. Preparations for starting 11
4.2.2. Electric starter 11
4.3. Stopping the engine 13
5. Maintenance 14
5.1. Maintenace summary 14
5.2. Maintenance every 8 – 15
hours of operation
16
5.2.1. Check engine oil level 16
5.2.2. Check combustion air intake area 16
5.2.3. Check the cooling air system 17
Page
5.3. Maintenance every 250
hours of operation
18
5.3.1. Maintenance work on oilbath
air cleaner 18
5.3.2. Engine oil change and
oil filter renewal 18
5.3.3. Check and adjust vlave clearances 20
5.3.4. Clean the cooling air system 21
5.3.5. Check threaded connections 22
5.4. Maintenance every 500
hours of operation
22
5.4.1. Renew the fuel filter 22
5.4.2. Dry-type air cleaner maintenance 23
6. Functional test 24
6.1. Air filter maintenance indicators 24
7. Malfunctions – Causes – Remedies 25
8. Work on the electrical system 29
9 . Protective treatment 29
Declaration for Incorporation 30
Contents
This symbol identifies important safety precautions.
Please comply with these most carefully in order to avoid any risk of injury to persons or
damage to materials.
General legal requirements and safety regulations issued by the competent authorities or
industrial accident insurers must also be complied with.