HATZ Diesel 1D90W - Manual (Page 3)

Page
1. Important notes on safe operation
of the engine
3
2. Description of the engine 5
3. General information 6
3.1. Technical data 6
3.2. Transport 7
3.3 Instructions for installation 7
3.4. Load on engine 7
3.5. Type plate 8
4. Operation 8
4.1. Before initial start-up 8
4.1.1. Engine oil 8
4.1.2. Fuel 9
4.1.3. Mechanical oil pressure monitor 10
4.2. Starting the engine 11
4.2.1. Preparations for starting 11
4.2.2. Electric starter 12
4.3. Stopping the engine 14
5. Maintenance 15
5.1. Maintenace summary 15
5.2. Maintenance every 8 – 15
hours of operation
17
5.2.1. Check engine oil level 17
5.2.2. Check air intake point 17
5.2.3. Air cleaner blockage indicator 17
5.2.4. Checking cooling air zone 18
5.2.5. Checking the water trap 18
Page
5.3. Maintenance every 250
hours of operation
19
5.3.1. Changing engine oil, renewing oil filter 19
5.3.2. Checking and adjusting
valve clearances 20
5.3.3. Clean the cooling air system 21
5.3.4. Checking threaded connections 21
5.4. Maintenance every 500
hours of operation
22
5.4.1. Renewing fuel filter 22
5.4.2. Dry-type air cleaner maintenance 22
6. Malfunctions – Causes – Remedies 24
7. Work on the electrical system 28
8. Protective treatment 28
Declaration for Incorporation 29
2
Contents
This symbol identifies important safety precautions.
Please comply with these most carefully in order to avoid any risk of injury to persons or
damage to materials.
General legal requirements and safety regulations issued by the competent authorities or
industrial accident insurers must also be complied with.