MAHLE RTI DCS-1 - Manual

SAFETY INSTRUCTIONS
• Wear safety glasses or goggles
• Have fire extinguisher available
• Do not smoke or use near ignition source
• Use in well ventilated area
• Clean up any spills immediately
• Keep service hose away from hot or moving
engine parts
• Read the MSDS for any fluids used
BATTERY
The DCS-1 requires two AA batteries. An
access panel is located on the rear and is
secured with two screws. Always insert
batteries with polarity as shown in battery
compartment.
OPERATION INSTRUCTIONS
1 Verify that the batteries are good. With Timer at zero, turn the Power Switch
on. The buzzer should be heard - if not, change the batteries.
2 Start the engine and bring to full operating temperature. Then
turn engine off.
3 Make sure the valve on the bottom of the DCS-1 is closed as
shown to the right.
4 Remove Fill Cap and fill Tank with desired amount of cleaning fluid.
5 Replace Fill Cap - being careful that O-ring is in place.
6 Hang the DCS-1 at a location higher than the engine fuel filter. Position so
both control panels are accessible.
7 Connect hoses as shown in the illustrations using appropriate adapters and
adapter hoses.
! Red hose from engine supply line to port with red marking on bottom
of the DCS-1.
! Black hose from engine return line to port with black marking on
bottom of the DCS-1.
! Loop Hose between return and supply line of the fuel tank.
8 Open the Air Pressure Release Valve by turning counter-clockwise.
9 Open valve on the bottom of the DCS-1. Wait 30 seconds for cleaner to fill the
hose. Then start the engine. If the engine does not start it will be necessary
to pressurize the tank of the DCS-1 with shop air. If so, proceed with the
following steps:
! Close valve on bottom of DCS-1.
! Close Air Pressure Relief Valve by turning clockwise.
! Turn Air Pressure Regulator off by pulling knob away from cabinet
and turning all the way counter-clockwise.
! Connect shop air to port on the bottom of the DCS-1.
! Pull knob on Air Pressure Regulator away from cabinet and slowly
turn clockwise until Pressure Gauge indicates 10 to 15 PSI.
! Disconnect shop air.
! Open valve on bottom of DCS-1.
Page 1 of 2 RTI Technologies, Inc., 10 Innovation Drive, York, PA 17402 Ph.717-840-0678 035-81337-00
Supply
Return
560
-8
0433-
00
Injector
Pump
Fuel
Filter
Supply
Return
Fuel Tank
DCS-1
Diesel Cleaning System
Red
Hose
Black
Hose
Loop
Hose