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Specifications, Fusing – Watlow Mercury Relay or MDR Retrofit User Manual

Page 13

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Model Number

HG30-XKDX HG30-XAAX

HG35-XLDX HG50-XMDX HG60-XPDX

HG80-XABX HG1M-XACX HG2M-XADX

Contact Type

N.O.

N.O.

N.O.

N.O.

N.O.

N.O.

N.O.

N.O.

Maximum Load

See Table

Current ac

30A

30A

35A

50A

60A

80A

100A

Below

(typ) Contact
Resistance

4m

4m

4m

4m

4m

4m

4m

4m

Load Wire

10-14AWG 10-14AWG 4-14AWG

4-14AWG

1-8AWG

1-8AWG

1-8AWG

1/0-2AWG

Terminations

bhs

bhs

pc

pc

pc

pc

pc

pc

Coil Wire

#6-32bhs

#6-32bhs

#6-32bhs

#6-32bhs

#6-32bhs

#6-32bhs

#6-32bhs

#6-32bhs

Terminations

up to

up to

up to

up to

up to

up to

up to

up to

#12AWG

#16AWG #12AWG

#12AWG

#12AWG

#12AWG

#12AWG

#12AWG

Load Type

Resistive

Resistive

Resistive

Resistive

Resistive

Resistive

Resistive

Resistive

Maximum Load
Voltage ac

480/600**

480/600**

600****

600****

480/600****

480***

480***

480/600

Load Frequency

50/60 Hz.

50/60 Hz.

50/60 Hz.

50/60 Hz.

50/60 Hz.

50/60 Hz.

50/60 Hz.

50/60 Hz.

Pull-in Time

70 mS

50 mS

70 mS

70 mS

70 mS

90 mS

90 mS

90 mS

Drop-out Time

90 mS

70 mS

90 mS

90 mS

90 mS

140 mS

140 mS

140 mS

Operating
Ambient

-35 to 55°C

-35 to 55°C

-35 to 55°C

-35 to 55°C

-35 to 55°C

-35 to 55°C

-35 to 55°C

-35 to 55°C

Storage
Temperature

-40 to 100°C -40 to 100°C -40 to 100°C -40 to 100°C -40 to 100°C -40 to 100°C -40 to 100°C -40 to 100°C

Hg - Mass/Contact

1.82 oz.

0.84 oz.

1.75 oz.

1.75 oz.

1.75 oz.

8.93 oz

8.93 oz.

9.46 oz.

Weight : 1 Pole

1.0 lbs.

1.0 lbs.

1.0 lbs.

1.0 lbs.

1.0 lbs.

2.0 lbs.

2.0 lbs.

2.5 lbs.

2 Pole

2.0 lbs.

2.0 lbs.

2.0 lbs.

2.0 lbs.

2.0 lbs.

3.5 lbs.

4.0 lbs.

4.5 lbs.

3 Pole

2.5 lbs.

2.0 lbs.

3.0 lbs.

3.0 lbs.

3.0 lbs.

4.5 lbs.

7.0 lbs.

7.0 lbs.

Note:

pc

=

pressure connector

bhs

=

binding head screw

Note:

Watlow recommends that you do not exceed 30
cycles per minute.

Note:

Watlow recommends that ring terminal lugs be
used on all binding head screw terminals.

Note:

When replacing Watlow MD style relays,
consider the HG60 model if larger gauge or
multiple wires are required. See the load
termination specification above.

Specifications

WMDR-XSPN-1098

Note: The 150 Amp relay (HG2M-XADX) is not UL or
CSA approved.

** UL listed to 480V

Е

Е

(ac)

; CSA certified to 600V

Е

Е

(ac)

*** UL listed to 480V

Е

Е

(ac)

**** UL listed and CSA certified to 600V

Е

Е

(ac)

Watlow Series HG Mercury Displacement Relay User’s Manual 6

Volts

120

208

240

277

480

600

Amps

150

140

135

130

120

120

HG2M-XADX Load Current Table

Fusing

To prevent the MDR from rupture in the event of a heater
short circuit, you should always fuse the MDR load circuit.
Watlow recommends a Bussmann type JJN or JJS (Class
T) fuse or equivalent. Select a fuse size 1.25 times the
connected load or the next size above, but do not exceed
1.6 times the MDR rating. To fuse the MDR field coil, you
can use Bussmann fuse number MDL-2 for coils up to
240V~ (ac). For coils up to 480V~ (ac), use Bussmann fuse
number JJS-1.

WARNING:

Install high or low temperature control

protection in systems where an overtemperature or
undertemperature fault condition could present a
fire hazard or other hazard. Failure to install
temperature control protection where a potential
hazard exists could result in damage to equipment
and property, and personal injury or death.

Agency Approvals

UL, File #ULE177629

CSA File #LR22416