Reelcraft Series L5000 Cord Reels - Manual (Page 4)

Series L 5000 Cord Reels
Page 4 www.reelcraft.com
Replacing the Output Electrical
Cord/Work Device
WARNING:
Remove power from reel before performing
any of the following procedures.
Use extreme
caution, reel under tension. Avoid releasing
latch mechanism.
1. Pull output electrical cord from reel until
fully extended, then latch.
2. Remove output electrical cord bumper
(3).
3. Remove access cover (1).
4. Disconnect output electrical cord/work
device (4) at terminal strip (2).
5. Remove cable clamp.
6. Remove strain relief (5). Remove output
electrical cord/work device.
7. Install replacement electrical cord/work
device by reversing steps 2 through 5.
8. Release latch and rewind electrical cord
on reel.
9. Replace access cover (1) and cord bum-
per (3).
Replacing the Input Electrical Cord
WARNING:
All cord reels with GFCI receptacles must be
hard wired into the electrical circuits. Use of 2
or 3 prong plugs may cause a potential
malfunction of the GFCI receptacle.
1. Remove access cover (1).
2. Remove wire nuts (6) securing input
electrical cord to collector assembly (7).
3. Remove zip tie (not pictured), being care-
ful to not damage wires.
4. Remove 90 degree elbow (8).
5. Remove input electrical cord.
6. Remove 11” of outer jacket from replace-
ment input electrical cord (input electrical
cord wires must protrude a minimum of
6” from center of collector assembly).
7. Install replacement input electrical cord
by reversing steps 1 through 4.
8. Replace access cover (1).
Replacing the Brush Holder/Brushes
1. At terminal strip (2), remove wires
connecting brushes (9) to terminal strip.
2. Remove lock nuts (10) securing brush
holder (11) to reel. Relocate cable clamp
temporarily and remove brush holder.
3. Remove brushes (12) from brush holder
(11).
4. Install replacement brush holder/brushes
by reversing steps 1 through 3. Upon
completion of installation, adjust brush-to-
ring alignment by loosening nuts (13) and
sliding finger assembly (14).
Replacing the Collector Assembly
1. Remove access cover (1).
2. Remove wire nuts (6) securing input
electrical cord to collector assembly.
3. Remove zip tie (not pictured), being care-
ful to not damage wires.
4. At terminal strip (2), disconnect wires (9)
connecting brushes (12) to terminal strip.
5. Remove lock nuts (10) securing brush
holder (11) to reel. Relocate cable clamp
temporarily and remove brush holder.
6. Remove coupling nut (15).
7. Remove collector assembly.
8. Install replacement collector assembly
by reversing steps 1 through 5. Upon
completion of installation, adjust brush-
to-ring alignment by loosening nuts (13)
and sliding finger assembly (14).
9. Replace access cover (1).
1
14
10
12
13
11
3
5
8
2
9
4
7
15
6
1
14
10
12
13
11
3
5
8
2
9
4
7
15
6
1
14
10
12
13
11
3
5
8
2
9
4
7
15 6
1
14
10
12
13
11
3
5
8
2
9
4
7
15
6