Ramsey Winch H-930R DOW-LOK w/Air Shifter for Szummar - Manual (Page 15)

16. Place winch with gear housing cover down on work bench.
Drum shaft should be in a vertical position. Set springs (item
#104) into pockets of gear housing with drag brakes (item
#16) on top of disc (item #109) and springs. Slide drum
assembly onto drum shaft.
17. Place clutch (item #10) over end of drum shaft. Align clutch
over the pilot bushing in drum. Install (8) capscrews (item
#52) and tighten the capscrews to 103 ft-lbs. (139 Nm)
torque to securely seat the clutch to the drum.
Rotate the drum to align the clutch slots with the shaft key-
ways. Lightly grease (4) dowel pins (item #96) and (8) balls
(item #37) with molybdenum disulfide or graphite bearing
grease. Insert the dowel pins and balls. In the engaged posi-
tion the balls are nearly flush with the clutch.
Lightly grease the internal and external groove and bore in
locking ring (item #12) and clutch (item #10).
Slide locking ring onto clutch. When fully engaged, the lock-
ing ring touches the clutch flange and there is .71 to .73
inches (18 to 18.5 mm) between the end of the locking ring
and the end of the clutch.
18. Lightly grease the (4) springs (item #105) and place
over (4) roll pins (item #95) on retainer plate (item
#99).
NOTE: If roll pins (items #95 and #97) are damaged,
remove and install new pins as follows:
Insert four roll pins (item #95) into same retainer plate
holes. Drive pins into plate until pins extend 5/16”
through the clutch housing side of the retainer plate.
Drive roll pins (item #97) into ends of pins (item #95)
that extend 5/16” beyond retainer plate, until ends of
roll pins are flush. Check to make sure that roll pins
still extend 5/16” through retainer plate.
Install spacer (item #31), retainer plate, with springs,
and secure using (4) capscrews (item #44). Tighten cap-
screws to 9.7 ft-lbs (13 Nm) each. Firmly seat the retainer
ring (item #102) into drum shaft groove.
37
52 12
13
105
99
102
31
44
95
97