Ramsey Winch AIR SHIFTER 200 RAMLOK 256103 - Manual

STEP 1
Remove winch assembly from mounting angle or
frame. Remove clutch housing assembly from winch.
Remove rubber plug and setscrew from clutch hous-
ing, discard rubber plug and setscrew. Drive pin from
handle and remove handle, spring and shifter shaft
from clutch housing. Discard spring, shifter shaft,
handle and pin.
STEP 2
Add holes to existing clutch housing:
Use the air cylinder as a guide for hole layout loca-
tions. This is accomplished by aligning the air cylin-
der (item #6) to the thru hole inside the clutch hous-
ing. Lower clutch housing (open end first) over the
air cylinder shaft. The end of the air cylinder shaft
should protrude through the closed end of the clutch
housing. Take template from page 5 and cut-out 1/2”
dia. hole. Lay template over clutch housing and air
cylinder shaft. Align the edges with the mounting
pads and clutch housing. Use a center punch at the
center locations of the four 5/32” (.156) diameter
holes to mark housing. Remove template and air
cylinder. Use 5/32” (.156) diameter drill to drill thru
housing at (4) center punched locations.
STEP 3
Air cylinder Sub-up:
Apply thread sealant to threads of elbow fitting (item
#5) and threads of breather vent (item #11). Attach
elbow fitting (item #5) to port at shaft end of air cylin-
der (item #6), pay attention to position the end of the
elbow fitting 180 degrees from the shaft, as shown.
Attach the breather vent (item #11) to the port at the
other end of the air cylinder.
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912585-0905-B
Installation Instructions for Air Shifter Kit #256103