Ramsey Winch TR-5000 12 V - Manual (Page 4)

Operating Instructions
The winch clutch allows rapid unspooling of the
wire rope for hooking onto the load or anchor point.
The clutch shifter tab is located on the gear-
housing end of the winch and operated as follows:
1. To disengage the clutch, move the clutch
shifter tab to the "OUT" position. Wire rope
may now be free-spooled off the drum.
2. To engage the clutch, move the clutch shifter
tab to the "IN" position. The winch is now ready
for pulling.
Maintenance
All moving parts in the winch are permanently lubri-
cated with high temperature lithium grease at the
time of assembly. Under normal conditions factory
lubrication will suffice.
Lubricate cable periodically using light penetrating
oil. Inspect for broken strands and replace if neces-
sary with Ramsey part number listed in Parts List. If
the cable becomes worn or damaged, it must be
replaced.
Corrosion on electrical connections will reduce per-
formance or may cause a short. Clean all connec-
tions especially in the remote control switch and
receptacle. In salty environments use a silicone
sealer to protect from corrosion.
To minimize corrosion of the internal motor compo-
nents that may occur due to condensation, power
the winch in or out periodically. Energizing the mo-
tor will generate heat, which will help dissipate any
moisture buildup in the motor. This should be per-
formed at periodic intervals (such as with each oil
change to your vehicle).
Note: Refer to the Troubleshooting Guide if the
motor has been submerged.
Cable Installation
It is not necessary to disassemble the winch or
remove it from where it is mounted to replace
the cable.
Disengage the clutch. Remove the old cable
and observe the manner in which it is attached
to the cable drum. Loosen but do not remove
the cable anchor.
Unwind the new cable by rolling it out along the
ground, to prevent kinking.
Before installing the new cable assembly, make
sure the end of the cable is squarely cut and
wrapped with tape to prevent fraying.
Feed the taped end of the cable through the
fairlead and under the drum. The cable should
go between the drum and the spring tensioner.
Slide the cable to the end of the slot on the
drum under the cable anchor.
Tighten the cable anchor securely to the drum
so that the cable is held securely.
Wind 5 wraps of cable onto the drum by rotating
the drum. Wind on the rest of the cable by pull-
ing in a light load to keep the tension constant.
Allow the cable to swivel by using a length of
chain or a block between the cable hook and the
load.
4