Ramsey Winch TR-5000 - Manual (Page 4)

Operating Instructions
The winch clutch allows rapid unspooling of the wire rope for
hooking onto the load or anchor point. The clutch shifter tab is
located on the gear-housing end of the winch and operated as
follows:
1. To disengage the clutch, move the clutch shifter tab to the
"OUT" position. Wire rope may now be free-spooled off the
drum.
2. To engage the clutch, move the clutch shifter tab to the
"IN" position. The winch is now ready for pulling.
Maintenance
All moving parts in the winch are permanently lubricated with
high temperature lithium grease at the time of assembly.
Under normal conditions factory lubrication will suffice.
Lubricate cable periodically using light penetrating oil. Inspect
for broken strands and replace if necessary with Ramsey part
number listed in Parts List. If the cable becomes worn or
damaged, it must be replaced.
Corrosion on electrical connections will reduce performance
or may cause a short. Clean all connections especially in the
remote control switch and receptacle. In salty environments
use a silicone sealer to protect from corrosion.
To minimize corrosion of the internal motor components that
may occur due to condensation, power the winch in or out
periodically. Energizing the motor will generate heat, which will
help dissipate any moisture buildup in the motor. This should
be performed at periodic intervals (such as with each oil
change to your vehicle). Note: Refer to the Troubleshooting
Guide if the motor has been submerged.
Cable Installation
It is not necessary to disassemble the winch or remove it
from where it is mounted to replace the cable.
Disengage the clutch. Remove the old cable and observe the
manner in which it is attached to the cable drum. Loosen but
do not remove the cable anchor.
Unwind the new cable by rolling it out along the ground, to
prevent kinking.
Before installing the new cable assembly, make sure the end
of the cable is squarely cut and wrapped with tape to prevent
fraying.
Feed the taped end of the cable through the fairlead and under
the drum. The cable should go between the drum and the
spring tensioner.
Slide the cable to the end of the slot on the drum under the
cable anchor.
Tighten the cable anchor securely to the drum so that the
cable is held securely.
Wind 5 wraps of cable onto the drum by rotating the drum.
Wind on the rest of the cable by pulling in a light load to keep
the tension constant. Allow the cable to swivel by using a
length of chain or a block between the cable hook and the
load.
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