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Installation, Winch installation / electrical connections, Electrical connections and operations – Ramsey Winch RE-8000/10000/12000/12000X User Manual

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Installation

Winches shown in this owner’s manual are
solely and exclusively designed for vehicle
mounted, non-industrial applications. Use
in other applications will void warranty. It is
recommended that Ramsey Mounting Kits
be used to mount the winch. They are de-
signed to align the winch and distribute up to
the full rated load correctly to avoid possible
damage to the winch or vehicle.

NOTE: If Ramsey Kits are not used, the
winch must be mounted to angles (3/8”
x 2 1/2” x 3” min) or in a frame with both
sides of the clutch housing and gear
housing bolted to the angles or frame.

See diagram below for recommended
mounting dimensions.

Note various thread

depths of mounting holes and use
correspondingly different bolt lengths for
proper mounting.

7.44

188,9

2.50
63,5

2.50
63,5

A

.38-16UNC X .75"
DEEP THREADS
(EACH SIDE)

.38-16UNC X 1"
DEEP THREADS
(EACH SIDE)

.38-16UNC X .50"
DEEP THREADS
(EACH SIDE)

GROUND CABLE FROM MOTOR ISOLATED
GROUND TERMINAL TO NEGATIVE
BATTERY TERMINAL.

1.12

REMOVE RUBBER COVER FROM
RELIEF FITTINGS BEFORE PUTTING
WINCH INTO USE.

"A" Dimension

Model

In. ± .15

MM ± .4

RE 8/10/12

RE 12,000X

10.12

13.12

257.2

333.3

DIMENSIONS SHOWN ARE INCHES OVER MILLIMETERS

WINCH INSTALLATION / ELECTRICAL CONNECTIONS

Substitution of attaching hardware items
(bolts, nuts, or washers) different from
those supplied with your winch mounting
kit can lead to failure causing damage or
serious injury. Use a socket head mounting
bolt on side with Spur Gear Housing (see
diagram) to prevent clearance prob lems.

Use SAE grade 5 bolts or better.

Electrical Connections and

Operations

For normal self recovery work, your existing
electrical sys tem is adequate. Your bat-
tery must be kept in good condition. Afully
charged battery and proper connections are
essential. Run the vehicle engine during
winching oper ation to keep battery charged.
Connect red cable from stud on plastic
solenoid cover on winch to positive battery
terminal. Important: Hold inner nut with
end wrench while tightening outer nut.

Connect black cable from negative battery
terminal to the motor isolated ground ter-
minal. In applications where the chassis is
non-grounded, a jumper wire (#440315) will
be required between the winch and the mo-
tor isolated ground terminal. (See illustra-
tion below.)

NEGATIVE BATTERY POST

GROUND CABLE

ISOLATED GROUND

TERMINAL

SEE ILLUSTRATION

BELOW

WINCH WILL NOT OPERATE UNLESS

GROUND CABLE IS INSTALLED FROM THE

ISOLATED GROUND TERMINAL TO THE

NEGATIVE BATTERY POST.

(SEE DIAGRAM BELOW)

JUMPER CABLE (#440315) MUST BE

INSTALLED ON WINCH FROM MOTOR
ISOLATED GROUND STUD TO GEAR
HOUSING COVER BOLT AS SHOWN
FOR NON GROUNDED CHASSIS

APPLICATIONS.