Ramsey Winch PATRIOT 9500 UT - Manual (Page 5)

5
Operating Instructions
The winch clutch allows rapid unspooling of the wire rope
for hooking onto the load or anchor point. The clutch is op-
erated by the shifter lever located on the gear housing end
of the winch as follows:
1. To disengage the clutch, move the clutch shifter lever to
the “DISENGAGED” position. Wire rope may now be
freespooled off the drum.
2. To engage the clutch, power winch motor to reel in cable.
The clutch will automatically engage and the clutch shifter
lever will automatically move to the “ENGAGED” position.
Note: Slight tension on the cable may be necessary to
fully engage the clutch.
Note: Clutch may be manually engaged by manually mov-
ing the clutch lever to the “ENGAGED” position. Rotation
of the drum may be necessary to fully engage the clutch
manually.
Caution: Insure the clutch fully engages by observ-
ing clutch shifter lever position before winching.
Caution: Stay clear of clutch lever while clutch is
being automatically engaged. Disconnect the re-
mote from the winch before operating the clutch
manually.
Electrical Connections and Operations
For normal self-recovery work, your existing electrical sys-
tem is adequate. Your battery must be kept in good condi-
tion. A fully charged battery and proper connections are
essential. Run the vehicle engine during winching operations
to keep battery charged.
Route battery cables up to battery.
Caution: Be sure battery cables are not drawn taut
across any surfaces which could possibly damage
them.
Connect red cable to positive (+) battery terminal. Connect
black ground cable to negative (-) terminal of battery (See
Figure 1).
Models Equipped with Push Button Remote Con-
trol Switch
The remote control switch is water proof. It has push but-
tons on either side. Make sure the motor has stopped fully
before reversing. To actuate winch simply plug remote con-
trol switch into receptacle in cover of winch. Run winch
forward and reverse to check directions. Snap appropriate
“IN” and “OUT” disc into proper thumb cavity. Do not leave
switch plugged in when winch is not in use.
Models Equipped with Wireless Remote Control
See Installation and Operating Instructions for Ramsey Uni-
versal Remote Control (OM-914057) included with the wire-
less remote.
Maintenance
All moving parts are permanently lubricated with high tem-
perature lithium grease at the time of assembly. Under nor-
mal conditions factory lubrication will suffice.
Lubricate cable periodically using light penetrating oil. In-
spect the cable for broken strands and replace if necessary.
If the cable becomes worn or damaged, it must be replaced.
Corrosion on electrical connections will reduce performance
or may cause a short. Clean all connections especially in
remote control switch and receptacle. In salty environments
use a silicone sealer to protect from corrosion.
To minimize corrosion of the internal motor components
that may occur due to condensation, power the winch in or
out periodically. Energizing the motor will generate heat,
which will help dissipate any moisture buildup in the motor.
This should be performed at periodic intervals (such as with
each oil change of your vehicle). Note: Refer to the Trou-
bleshooting Guide if the motor has been submerged.
Cable Installation
1. Unwind the new cable by rolling it out along the ground to
prevent kinking.
2. Remove old cable and observe the manner in which it is
attached to the cable drum flange.
3. Before installing the new cable assembly, securely wrap the
end of the cable with plastic tape or similar tape to prevent
fraying.
4. Position the cable drum so that the large 13/32” diameter
hole in the motor end drum flange is approximately on the
top.
5. Form a short bend (approximately 1/2” long) in the end of
the cable. Insert the bend into the 13/32” hole in the drum
flange and then carefully run the winch in the “reel in” direc-
tion approximately 3/4 revolution until the 1/4” diameter
threaded hole in the drum flange is on top.
6. Secure the cable to the drum flange using cable anchor and
capscrew shown in the parts drawing on page 8-9 (Item
nos. 41 and 24). Securely tighten the capscrew, but do not
over-tighten.
7. Wind 5 wraps of cable onto the drum. Wind on the rest of
the cable by pulling in a light load to keep the tension con-
stant. Allow the cable to swivel by using a length of chain or
a swivel block between the cable hook and the load.