Ramsey Winch BADGER 2500 W_PENDANT REMOTE - Manual (Page 4)

General Installation
The winch shown in this owner’s manual is designed
solely and exclusively for non-industrial applications.
All other applications will void warranty.
It is very important that the winch be
mounted on a flat surface, with the cable
underwound as shown in the dimensional
drawing.
The dimensional drawing of the winch and solenoid
are shown on the opposite page for use in determin-
ing a mounting location. Tighten mounting bolts to
16 ft-lbs torque.
Refer to Electrical Connections and Operation in this
manual for instructions on installing the wiring for
the winch and solenoid.
C
AUTION
: S
UPPLIED 5/16-18NC X 7/8” LONG GRADE 5
MOUNTING BOLTS WITH LOCKWASHERS ARE FOR A RECOM -
MENDED WINCH MOUNTING PLATE THICKNESS OF 3/16”. I F
A DIFFERENT MOUNTING PLATE THICKNESS IS USED
,
THE
BOLT LENGTH MUST BE ADJUSTED ACCORDINGLY OR DAM -
AGE TO WINCH MAY OCCUR
. R
EPLACEMENT BOLTS MUST
BE SAE G RADE 5 OR EQUIVALENT .
Maintenance
Corrosion on electrical connections will reduce per-
formance or may cause a short. Clean all connec-
tions. In salty environments use a silicone sealer to
protect from corrosion.
All moving parts in the winch are permanently lubri-
cated with broad temperature range lithium-based
grease.
Lubricate cable periodically using light penetrating
oil. Inspect for broken strands and replace if nec-
essary. If the cable becomes worn or damaged, it
must be replaced.
To minimize corrosion of the internal motor compo-
nents that may occur due to condensation, power
the winch in or out periodically. Energizing the
motor will generate heat, which will help dissipate
any moisture buildup in the motor. This should be
performed at periodic intervals (such as with each
oil change to your vehicle).
Note: Refer to the
Troubleshooting Guide if the motor has been sub-
merged.
Cable Installation
Note: Cable should be installed so that it
feeds from the bottom of the drum.
Unwind the new cable by rolling it out along the
ground to prevent kinking. Remove old cable and
observe the manner in which it is attached to the
cable drum flange, watching carefully for the cable
anchor puck.
Before installing the new cable assembly, securely
wrap the end of the cable with tape to prevent fray-
ing.
Slide the cable through narrow end of the pocket
against drum flange and wrap the cable around the
anchor puck. Pull the cable and anchor back into
the wide end of the pocket leaving approximately
1/8” beyond edge of pocket as shown. Use a ham-
mer and drift punch to drive the back side of the
wire rope, firmly seating the wire rope and anchor
into the pocket.
Wind on the cable by pulling in a light load to keep
the tension constant. Allow the cable to swivel by
using a length of chain or a swivel block between
the cable hook and the load.
The short end of the cable should
extend approximately 1/8” beyond
the top edge of pocket.
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