Ramsey Winch BADGER 2500 - Manual (Page 5)

CORRECTION
Replace Manual Switch.
Cooling-off periods are essential to prevent
overheating.
Test for faulty battery.
Check battery cable for corrosion; clean
and grease
Replace with larger capacity charging sys-
tem.
If clutch engaged but symptoms still exist,
it will be necessary to disassemble winch
to determine cause and repair.
Replace Manual Switch
Check for voltage at armature post; replace
motor.
Check all electrical connections from the
battery to the motor.
Allow to drain and dry thoroughly, then run
motor without a load in short bursts to dry
windings.
Reverse red and black battery leads.
POSSIBLE CAUSE
Defective Manual Switch.
Long period of operation.
Insufficient battery
Bad connection
Insufficient charging sys-
tem.
Clutch not engaged.
Defective Manual
Switch.
Defective motor.
Loose connections.
Submerged in water or
water from high pressure
car wash.
Battery leads crossed.
CONDITION
MOTOR RUNS IN ONLY ONE
DIRECTION
MOTOR RUNS EXTREMELY HOT
MOTOR RUNS, BUT WITH
INSUFFICIENT POWER OR WITH
LOW LINE SPEED
MOTOR RUNS, BUT DRUM DOES
NOT TURN
MOTOR WILL NOT OPERATE
MOTOR WATER DAMAGED
WINCH RUNS IN OPPOSITE
DIRECTION OF SWITCH
OPERATION
BADGER 2500 Trouble Shooting Guide
5