Ramsey Winch ATV-3000 TAMARACK W_SYNTHETIC ROPE - Manual (Page 9)

4. Lean the motor end and loosen the motor tie
bolts off the tie bolt nuts. Lean the motor end
back up so that it is sitting upright. Do not let
the motor end cap come apart from the
rest of the motor. Lift the motor end housing
and rotate 90°. Put the tie bolt nuts in the other
set of pockets and carefully lean the motor end
back. Tighten the tie bolts to 45-50 in-lbs.
torque. Do not overtighten.
5. After rotating the motor, the motor end will
appear as shown at right. The motor studs will
be aligned horizontally, and the motor tie bolt
nuts will be in the other set of pockets.
6. Replace the gears into the motor end housing,
fitting the input sun gear over the motor shaft.
The planetary gear carrier should be seated so
that the bushing, as shown at lower right, is
flush with the ring gear.
Insert the mounting nuts and washers into the
pockets of the housing as shown. Make sure
they do not fall out while re-installing the end
plate.
7. Re-install the end plate on the housing with the
bolts you removed earlier. Tighten these bolts
to 45-50 in-lbs. torque. Do not overtighten.
8. Lift the motor end assembly onto the drum.
Turn the drum and motor end assembly so
that the shaft fits into the input sun gear.
Lean the motor end assembly slightly to one
side to insert the tie bars into their holes.
9. Slide the tie bar bolts through the tie bars and
into their nuts. Tighten the tie bar bolts to 45-
50 in-lbs. torque. Do not over tighten. The
finished winch should look as shown below,
with the motor studs aligned horizontally.
Confirm that the drum freespools properly without
binding.
Refer to the winch mounting kit installation
instructions for re-installing the winch. Re-install
the winch rope according to the instructions in
this manual.
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