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Atv2500 trouble shooting guide – Ramsey Winch ATV-2500 W_MINI ROCKER SWITCH User Manual

Page 12

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ATV2500 Trouble Shooting Guide

CONDITIONS

POSSIBLE CAUSE

CORRECTION

MOTOR RUNS IN ONLY ONE

Defective solenoid or stuck solenoid.

Jar solenoid assembly to free contacts.

DIRECTION

(Wireless remote only)

Check each solenoid by applying
+12 volts to coil terminal (it should
make an audible click when energized).

Defective remote control

Check winch operation with auxilliary

or low battery in transmitter.

toggle switch.

(Wireless remote only)

Check battery in transmitter.

Defective Rocker Switch

Replace Rocker switch.

(Rocker switch only)

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MOTOR RUNS EXTREMELY

Long period of operation

Cooling-off periods are essential to

HOT

prevent overheating.

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MOTOR RUNS, BUT WITH

Insufficient battery

Test for faulty vehicle battery.

INSUFFICIENT POWER
OR WITH LOW LINE SPEED

Bad connection

Check battery cable for corrosion;
clean and grease

Insufficient charging system

Replace with larger capacity charging
system.

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MOTOR RUNS, BUT DRUM

Clutch not engaged

If clutch engaged but symptoms still

DOES NOT TURN

exist, it will be necessary to disassem-
ble winch to determine cause and
repair.

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MOTOR WILL NOT OPERATE Defective solenoid or stuck solenoid.

Jar solenoid assembly to free contacts.
Check solenoid by applying 12 volts to
coil terminal (it should make an audible
click when energized).

Defective remote control

Check winch operation with auxilliary

or low battery in transmitter.

toggle switch.

(Wireless remote only)

Check transmitter battery.

Defective Rocker switch.

Replace Rocker switch.

(Rocker switch only)

Defective motor

If solenoids operate, check for voltage
at armature post; replace motor.

Loose connections.

Check all electrical connections from
the battery to the motor.

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MOTOR WATER DAMAGED

Submerged in water or water

Allow to drain and dry thoroughly, then

from high pressure car wash

Run motor without a load in short
bursts to dry windings.

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WINCH RUNS IN OPPOSITE

Motor leads crossed.

Reverse electrical connections to

DIRECTION OF TRANSMITTER

motor.

BUTTONS

Solenoid control wires

Reverse position of green and yellow

crossed.

wires on solenoid assembly.

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