beautypg.com

Troubleshooting, Caution – Lincoln Electric IM10045 Innershield Pro Gun K126-10,11,12 User Manual

Page 20

background image

E-2

TROUBLESHOOTING

E-2

K126-[ ] INNERSHIELD® PRO

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No wire feed occurs when trigger is
pulled.

Sluggish wire feed when trigger is
pulled.

1. Machine is switched off or

unplugged.

2. Out of wire

3. Contact tip burnback.

4. Fully or partially blocked gun

liner.

5. Bird nest

6. Defective trigger (contacts open

or dirty).

7. Defective trigger circuit in gun.

8. No motor voltage or current from

machine.

9. Contact tip size too small for wire

diameter used.

1. Drive roll is worn or galled.

2. Machineʼs wire feed speed set-

ting is too low.

3. Wire is obstructed somewhere

along the wire feed path in the
gun.

4. Low motor voltage.

5. Gun cable is coiled/kinked.

6. Mechanical resistance to wire

feeding is too large

1. Switch on or plug in machine.

2. Install full spool of specified wire.

3. Replace contact tip.

4. Remove and clean or replace gun

liner .

5. Cut out bird nest, reload wire, and

check for proper wire alignment.

6. Replace trigger assembly.

7. Disconnect gun from machine

and check trigger circuit for conti-
nuity.

8. See Troubleshooting section in

welding machineʼs or wire feed-
erʼs instruction manual.

9. Replace contact tip with one that

is the correct size.

1. Clean drive roll or replace drive

roll.

2. Increase wire feed speed.

3. Check for obstructions: Remove

any wire shavings; remove kinked
wire; remove and clean or
replace gun liner.

4. See Troubleshooting section in

welding machineʼs instruction
manual.

5. Remove all sharp curves from gun

cable while welding.

6. If using a reverse bend gun tube,

try welding with a non reverse
bend product.