Maintenance, Welder / generator mainte- nance, Warning – Lincoln Electric IM10065 AIR VANTAGE 500 CUMMINS User Manual
Page 34

D-4
MAINTENANCE
D-4
NAMEPLATES / WARNING DECALS MAIN-
TENANCE
Whenever routine maintenance is performed on this
machine - or at least yearly - inspect all nameplates
and labels for legibility. Replace those which are no
longer clear. Refer to the parts list for the replacement
item number.
WELDER / GENERATOR MAINTE-
NANCE
STORAGE
Store the AIR VANTAGE
®
500 CUMMINS in a clean,
dry protected areas.
CLEANING
Blow out the generator and controls periodically with
low pressure air. Do this at least once a week in par-
ticularly dirty areas.
BRUSH REMOVAL AND REPLACEMENT
It is normal for the brushes and slip rings to wear and
darken slightly. Inspect the brushes when a generator
overhaul is necessary.
Do not attempt to polish slip rings while the
engine is running.
------------------------------------------------------------------------
GFCI TESTING AND RESETTING
PROCEDURE
The GFCI should be properly tested at least once
every month or whenever it is tripped. To properly test
and reset the GFCI:
• If the GFCI has tripped, first carefully remove any
load and check it for damage.
• If the equipment has been shut down, it must be
restarted.
• The equipment needs to be operating at high idle
speed and any necessary adjustments made on the
control panel so that the equipment is providing at
least 80 volts to the receptacle input terminals.
• The circuit breaker for this receptacle must not be
tripped. Reset if necessary.
• Push the "Reset" button located on the GFCI. This
will assure normal GFCI operation.
• Plug a night-light (with an "ON/OFF" switch) or other
product (such as a lamp) into the duplex receptacle
and turn the product "ON".
• Push the "Test" button located on the GFCI. The
night-light or other product should go "OFF".
• Push the "Reset" button, again. The light or other
product should go "ON" again.
If the light or other product remains "ON" when the
"Test" button is pushed, the GFCI is not working prop-
erly or has been incorrectly installed (miswired). If
your GFCI is not working properly, contact a qualified,
certified electrician who can assess the situation,
rewire the GFCI if necessary or replace the device.
AIR VANTAGE
®
500 CUMMINS
WARNING
Table D.1 Engine Maintenance Components
ITEM
MAKE
PART NUMBER
SERVICE INTERVAL
Air Cleaner Element
Donaldson
P822768
Replace as indicated by
Service Indicator
Fleetguard
AF25436
Oil Filer
Cummins
C6002112110
Replace every 750 hours or 3 months,
Fleetguard
LF16011
whichever is less.
Fan Belt
Cummins
C0412021749
Inspect every 1000 hours or 12 months,
whichever is less.
Fuel Strainer
Cummins
3826094
Inspect and replace monthly as
Fleetguard
FF5079
required. Replace annually.
Fuel Filter /
Fleetguard
FS19594
Replace every 500 hours or 6 months,
Water Separator
whichever is less.
Battery
-----
BCI GROUP 34
Inspect every 500 hours
Engine Oil Change
See Manual
-----
Change every 750 hours or 3 months,
whichever is less. Check daily.