Installation mounting, Wiring hook-up, Dimensions – Warner Electric CBC-802 User Manual
Page 3

To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any
electrical equipment. Do not touch the board
if power is applied.
Installation
Mounting
1. Select a suitable location in the panel or
cabinet where the CBC-802 will be
located. Insure sufficient space is
available for socket & wiring and control
when plugged into the socket.
2. Mount the socket (foot mount) to the
panel or attach the DIN Rail Mount to its
track where it will be located. Make sure
socket is properly secured.
3. Once socket is mounted and secured,
proceed to the control wiring section.
Dimensions
Wiring Hook-up
The CBC-802 clutch/brake control is
interchangeable with its predecessor, the
MCS-802-2, but is not directly interchangeable
with other Warner Electric plug-in controls. Before
actual installation of the CBC-802 into its socket,
insure all external wiring conforms to the following
hook-ups:
Power and Load Wiring
1. Connect the hot side of the 120 VAC power
to terminal 1 of the socket and secure
tightly.
2. Connect the neutral side of the 120 VAC
power to terminal 5 of the socket and
secure tightly.
Note: The “hot line” must be connected to
terminal 1. This line measures 120 VAC to conduit
ground. The “neutral” line (color coded white or
natural-gray) is grounded at the 120 VAC
transformer and must be connected to terminal 5.
This line measures zero VAC to conduit ground. A
chassis ground should be provided as non-current
conducting ground wire (color coded green).
3. Connect the two (2) wires from the clutch to
terminal 2 and terminal 6 of the socket.
Secure terminal 2 tightly.
4. Connect the two (2) wires from the brake to
terminal 4 and terminal 6 of the socket.
Securely tighten both terminals.
This is a floating type power
supply and is not referenced to AC ground.
Under no cirmcumstances should any of the
output wire leads be connected to earth or
chassis ground as the unit will be destroyed.
3.60" MAX
3.80"
MAX
.07" MAX
Std. Octal Keyed Plug
1.45"
MAX
Anti-Overlap
Potentiometer
Anti-Overlap ADJ
Clutch
Brake
1.57"
(39.9)
2.39"
(60.7)
.70"
(17.8)
2.40"
(61)
.71"
(18)
1.57"
(39.9)
Warner Electric • 800-825-9050
P-239-35 • 819-0409
Octal Socket
P/N 6001-101-001 Purchased Separately
3
DIN Rail Mount Socket
P/N 6001-101-002 Purchased Separately
6
2
4
1
5
H
120 VAC,
±
10%
N
CBC 802
50/60 Hz
90 V
90 V
Clutch
Brake