Superwinch C1000 (Motor Cover/Remote) - 453 kgs/12V - Manual (Page 14)

T R O U B L E S H O O T I N G
C H A R T
Motor will not operate or 1. Damaged or stuck CAUTION Be prepared to
runs in one direction only solenoid disconnect power when
performing this test. If a
solenoid sticks once, it
is likely to stick again
and must be replaced
immediately.
1. Tap solenoid to free stuck
contacts. Check by applying
voltage to the small solenoid
terminal. Be sure solenoid is
grounded back to source. A
solenoid that is not stuck will
make an audible “click” when
first energized.
2. Switch inoperative 2. Replace switch.
3. Broken wires or bad connection 3. Check for poor connections.
CAUTION Always use 2
wrenches (See Figure 1).
4. Damaged motor 4 Replace or repair motor.
5. Solenoids not grounded 5. Check the ground path
between battery negative and
solenoid base.
Winch will not shut off Solenoid stuck “ON” If a solenoid sticks on, reverse
direction and hold trigger switch
until the power lead can be dis-
connected. A safety disconnect
switch is available as an accessory.
Motor runs extremely hot 1. Long period of operation 1. Allow to cool.
2. Damaged motor 2. Replace or repair motor.
3. Damaged brake 3. Replace or repair brake.
Motor runs but with insufficient 1. Weak battery 1. Recharge or replace battery.
power or line speed Check charging system.
2. Battery to winch wire
extended with same size wire 2. Use larger diameter wire.
3. Poor battery connection 3. Check battery terminals for
corrosion. Clean as required.
4. Poor ground 4. Check and clean connections.
5. Damaged brake 5. Repair or replace brake.
Winch runs backward 1. Motor wires reversed 1. Recheck wiring.
2. Solenoids wired incorrectly 2. Recheck wiring.
Will not hold load 1. Excessive load 1. Reduce load or double line.
2. Worn or damaged brake 2. Repair or replace brake.
Symptom Possible Cause(s) Corrective Action
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