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Part 7, Maintenance checklist and error codes, Part 7 – maintenance checklist and error codes – HTP HPW-50-6 User Manual

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LP-374 REV. 3.25.14

PART 7 – MAINTENANCE CHECKLIST AND ERROR CODES

Before calling for service, follow the troubleshooting tips below. You may not have to call for service.

PROBLEM

POSSIBLE CAUSES

WHAT TO DO

Water

heater is

Noisy

Fans are used to move air through the

system. Fan noise volume will vary as water

is heated.

Some amount of fan noise is normal (similar to the blower on a central

heating or cooling system). If you hear an abnormal noise, like a

knocking sound, or the noise level seems unusually loud, contact

service.

If noise level has been increasing over the last weeks or months, the

filter may be dirty, thus making the fans work harder. Clean the filter.

Water

heater is

making

the room

too cold

Room is not vented properly or is too small

If the room is sm

aller than 10’ x 10’ x 7’, the installation must have a

louvered door or other means to allow air exchange with surrounding

rooms.

Water

dripping

down the

outside of

the water

heater

Condensate drain hoses are not connected

Two drain hoses are included with your water heater. Connect the longer

6’ hose to the lower condensate drain port. Connect the short 3” hose to

the upper condensate drain port.

Condensate drain hoses are kinked or

clogged

Remove each drain hose and clear any debris from the line. You can

use a wire hanger or small screwdriver to clear out any debris in the

drain port on the unit.

Inlet/Outlet water connections are not

tightened

Tighten the inlet and outlet pipe connections.

NOTE: DO NOT OVER-TIGHTEN.

Not

enough or

no hot

water

Water usage may have exceeded the

capacity of the water heater

Wait for the water heater to recover after abnormal demand.

Fuse is blown or circuit breaker tripped

Replace fuse or reset circuit breaker.

Electric supply may be off

Make sure electric supply to water heater and disconnect switch, if used,

are in the ON position.

Water temperature may be set too low.

See Setting the Water Temperature, Part 3 C.

Leaking or open hot water faucets.

Make sure all faucets are closed.

Electric service to your home may be

interrupted.

Contact the local electric utility.

Improper wiring

Do not attempt to repair wiring. Call for service.

Manual reset limit (TCO)

A tripped TCO could mean there is a serious issue with the water heater.

Call for service.

Cold water inlet temperature may be colder

during winter months.

This is normal. Colder inlet water takes longer to heat.

Water is

too hot

Water temperature is set too high

See Setting the Water Temperature, Part 3 C.

For your safety, DO NOT attempt repair of electrical wiring, controls, heating elements, or safety devices. Refer repairs

to qualified service personnel.

Electronic control has failed

Call for service.

Rumbling

Noise

Water conditions in your home caused a

buildup of scale or mineral deposits on the

heating elements

Call for service.

Relief

valve

producing

popping
noise or
draining

Pressure buildup caused by thermal

expansion to a closed system

This unacceptable condition must be corrected. Contact the water

supplier or plumbing contractor for service. Do not plug the relief valve

outlet.

An alarm

sounds
and the

screen

states

“The Filter

Needs

Cleaning”.

The filter requires cleaning. A clean filter is

necessary for effective operation

Follow the instructions on how to remove and clean the filter, Part 4 D.

Table 7

– Troubleshooting Table